The Common used Drilling Fluids Shale Shaker

Drilling Fluids Shale Shaker is a most popular equipment uses in drilling mud primary solids control system. According to different processing result and mud condition, the operator may choose the shale shakers with different vibration motions.

Drilling Fluids Shale Shaker
Drilling Fluids Shale Shaker

Usually, the common used drilling fluids shale shaker include linear motion shale shaker, balanced motion shale shaker, circle motion shale shaker. But the most common used is the linear motion shale shaker. The linear motion shale shaker uses two motors vibrate in-phase for separation. The electric vibrator and the electric equipment in the electric control system are imported explosion proof appliances. The screen area is big, the capacity high and the screening efficiency high.

The linear motion shale shaker track quickens the discard and improves screen efficiency. The basket can be adjusted to different angles tocope with different environments and drilling liquid conditions. The screen is durable and easy to install and maintain.

Drilling Fluids Shale Shaker is the fundamental mechanical screening machine in the solids control process. Our heavy duty linear motion shale shakers are able to working for all onshore & offshore drilling activities. After 30 month production, the 12 sets drilling fluid shale shaker were finished the production and inspection.

Drilling Fluids Shale Shakers are devices that remove drill cuttings from the drilling fluids while circulating and drilling. There are many different designs and research into the best design is constantly ongoing since solids control is vital in keeping.

Xi’an KOSUN Environmental Engineering Co., Ltd.

Tel.: +86 29 87304914

Email: sales2@adkosun.com

Contact person: Lily Wang

Online consulting:

http://www.kosun.com

http://www.kosuneco.com

http://www.kosunscreen.com

http://kosuncentrifuge.com

http://kosunshaker.com

http://kosun-service.com

http://hankoresources.com

http://www.cuttingsdryer.com

River channel sludge treatment plant

Along with the economic development, people have higher requirements on living environment. There are numerous water environments in the polluted regions in China urgently needing to be remediated. Traditional river channel sludge treatment methods cannot meet the demands of people on environmental protection any longer, so the environmental river channel sludge treatment technology emerges at the right moment. In recent years, BRRD series Black Rhino environmental river channel sludge treatment plant, independently developed by KOSUN Environmental has been widely applied to environmental dredging field of rivers, lakes, reservoirs, etc. Moreover, we can customize the optimal integrated solution to river channel sludge treatment according to the field hydrogeological conditions.

Applications of river channel sludge treatment technology:

(1) River sediment disposal in cities and downtowns;

(2) Sediment disposal of urban landscape lakes and drinking water sources;

(3) Reservoir sediment disposal;

(4) River channel regulation and river sludge disposal technology.

KOSUN Environmental river channel sludge treatment technology covers pretreatment, washing and sieving, dewatering, tail water treatment, sediment stabilization, etc. When various materials are treated and reach the standard, the clean sand will backfill into the river channel, and the dewatered sediment will undergoes treatment. KOSUN Environmental sludge treatment technology includes such eight modules as pretreatment unit, desanding unit, desilting unit, dewatering unit, sewage treatment unit, clean water storage unit, solidification unit and chemicals unit.

KOSUN River Channel Sludge Treatment Site – Yantai Shandong – China

In October 2017, KOSUN Environmental Black Rhino BRRD series River Channel Sludge Treatment Equipment facilitated the local riverway dredging project in Yantai, Shandong. In the project, Black Rhino riverway dredging system, designed and manufactured by KOSUN Environmental, treated about 40,000m3 bottom mud polluted by medium and severe heavy metal and shortened the period of river regulation. A large amount of polluted river sand was backfilled into the river channel after being purified by the system, which effectively reduced the subsequent treatment cost of the project.

Xi’an KOSUN Environmental Engineering Co., Ltd.

Tel.: +86 29 87304914

Email: sales2@adkosun.com

Contact person: Lily Wang

Online consulting:

http://www.kosun.com

http://www.kosuneco.com

http://www.kosunscreen.com

http://kosuncentrifuge.com

http://kosunshaker.com

http://kosun-service.com

http://hankoresources.com

http://www.cuttingsdryer.com

Reservoir Sediment Disposal Technology

Sediment is one of the three environmental factors of the water ecosystem. It assumes the dual functions of receiving external pollutants and releasing nutrients into the water. It plays an important role in the material circulation and energy flow of the water ecosystem. Sediment is composed of a large amount of nutrients, and as it accumulates, it will have an important impact on benthic organisms that live in it. At present, Reservoir Sediment Disposal mainly includes physical, chemical and biological remediation methods.

Reservoir Sediment Disposal
Reservoir Sediment Disposal

In recent years, BRRD series Black Rhino environmental Reservoir Sediment Disposal System, independently developed by KOSUN Environmental has been widely applied to environmental dredging field of rivers, lakes, reservoirs, etc. Moreover, we can customize the optimal integrated solution to Sediment Disposal according to the field hydrogeological conditions.

KOSUN Environmental Reservoir Sediment Disposal technology covers pretreatment, washing and sieving, dewatering, tail water treatment, sediment stabilization, etc. When various materials are treated and reach the standard, the clean sand will backfill into the river channel, and the dewatered sediment will undergoes treatment.

KOSUN Environmental Reservoir Sediment Disposal technology includes such eight modules as pretreatment unit, desanding unit, desilting unit, dewatering unit, sewage treatment unit, clean water storage unit, solidification unit and chemicals unit.

Xi’an KOSUN Environmental Engineering Co., Ltd.

Tel.: +86 29 87304914

Email: sales2@adkosun.com

Contact person: Lily Wang

Online consulting:

http://www.kosun.com

http://www.kosuneco.com

http://www.kosunscreen.com

http://kosuncentrifuge.com

http://kosunshaker.com

http://kosun-service.com

http://hankoresources.com

http://www.cuttingsdryer.com

KOSUN Oilfield Drilling Oil-based Mud Treatment Solutions

KOSUN Oilfield Drilling Oil-based Mud Treatment Solutions:

-Air Flotation Solution of Oily Sludge Separating & Recycling System

-Oily Sludge Skid-mounted Treatment System

-Electric Radiation Thermal Desorption Treatment Process

In recent years, along with higher and higher requirements of the State’s environmental regulations, and increasing environmental law enforcement efforts, the pollution control over and resource utilization of solid waste generated during production have been a significant problem in the petroleum industry. Oily sludge has been listed in the used mineral oil (Class HW08) of the National Catalogue of Hazardous Wastes, and meanwhile relevant laws, like the Cleaner Production Promotion Law of PRC and the Prevention and Control of Environment Pollution Caused by Solid Wastes, require that oily sludge must be harmlessly treated.

KOSUN Environmental follows closely the national policies, energetically develops environment-friendly sludge treatment and soil remediation equipment by integrating vibrating separation, centrifugal separation technologies and fluid mechanics to solve the solid-liquid separation during the environmental waste treatment, reduces the pollutant discharge, recycles available resources and meets the local government’s discharge standards and environmental requirements by dint of the subsequent processing functions.

Applications of KOSUN Oily Sludge Treatment:

-Drilling waste mud

-Oily Sludge in Tank Bottom at Oil Field United Station

-Oilfield Failed Oil

-Natural Settling Dewatering Intermediate Sediment Isolation Layer at Oil Field United Station

-Deoiling Treatment on Drilling Oil-base Mud at Oil Field

-Oily Sludge of Steamship Fuel Oil and Lubricating Oil Discharged by Separator

-Waste Machinery Oil and Emulsified Oil Treatment

-Coal Tar in Coal Chemical Industry

-Waste Water of Fracturing Fluid and Flowback Fluid

-Ageing Oil at Oil Field United Station

-Complicated Mixed Oily Sludge in Industrial Oily Sludge Dump Pit at Oil Field

-Oily Scum Generated in Oilfield Water Treatment

-Oily Sludge in Bottom of Ocean Shipping Oil Tanker

-Oily Sludge Treatment at Oil Chemical Plant

-Oily Scum and Bottom Sediment in Water Treatment at Oil Refinery

-Other Mineral Oil Sludge Treatment

 

Xi’an KOSUN Environmental Engineering Co., Ltd.

Tel.: +86 29 87304914

Email: sales2@adkosun.com

Contact person: Lily Wang

Online consulting:

http://www.kosun.com

http://www.kosuneco.com

http://www.kosunscreen.com

http://kosuncentrifuge.com

http://kosunshaker.com

http://kosun-service.com

http://hankoresources.com

http://www.cuttingsdryer.com

KOSUN 2 set black rhino shale shaker sold to Azerbaijan

Recently, KOSUN delivered 2 set black rhino shale shaker, 1 set DC-450 decanter centrifuge and 1 set submerged slurry pump to Azerbaijan customers, which will be shipped soon after packaging inspection. This order is the third time that the customer cooperated with our company and appointed our company’s black rhino shale shaker for the replacement of equipment. This fully reflects the customer’s recognition of our high-end products. KOSUN has always been adhering to high quality product and service level, and is committed to providing customers with better products and overall solutions.

black rhino shale shaker
black rhino shale shaker

The black rhino shale shaker uses Martin’s depth-customized long-excited vibrator motors and belongs to our high-end brand. KOSUN DC Series Decanter Centrifuge is a new series of centrifuge products which was improved and developed by our company on the basis of the introduction and reference of foreign advanced technology. It is mainly used in urban domestic wastewater, industrial wastewater, chemical industry, food , pharmaceuticals, non-metallic minerals and similar production processes in the field of solid and liquid separation. The treated mud can achieve the desired performance and play a good role in recycling, efficient treatment, cost saving and environmental protection.

KOSUN devotes itself to resource conservation and environmental protection, provides products and services related to solid waste treatment on the basis of dedicated environmental separation mechanical equipment manufacturing, and has evolved into a comprehensive service provider of system integration, complete equipment, engineering construction, debugging & operation, and maintenance management in such six major fields as engineering machinery, industrial sludge treatment, river & lake sludge and municipal sludge disposal, soil remediation and comprehensive utilization of tailings.

Bored pile desanding plant

Bored pile desanding plant is the best solution of Mud sludge treatment in Bored Pile Construction.

Bored pile desanding plant
Bored pile desanding plant

How to process slurry of bored pile construction? This is a difficult problem in the construction of bored piles. The conventional mud treatment solution of bored pile is in the process of drilling,  using shaker screen to separate and filter the small gravel, sand and other solid particles from the mud. Then the mud is discharged to the sink and precipitated fully. The sediment is carried to the evaporating pool by  the excavator. Until the natural dehydration solidifies, the sediment is transported to the storage yard. This slurry treatment methods is feasible for small pile foundation. If there is a large quantity of pile base and the amount of mud,it is not applicable.

How to process slurry of bored pile construction?  There are two solutions:1. The mud is pumped into the tanker and then is delivered to the designated place. The mud need to cover a large area, so the cost is very high. 2. First, the mud is dewatering by the mud and water dewatering equipment Bored pile desanding plant, the water can be used again and the mud can be carried to make bricks.

KOSUN recommend the second pile mud treatment solution. Using special mud and water separation equipment Bored pile desanding plant to solve the problem of large quantity of pile foundation and huge amount of mud.

KOSUN Bored pile desanding plant working principle:

The Bored pile desanding plant used of vibrating screen and cyclone desander sieve filtration principle, under the action of vibration force at high speed, large size sludge were filtered, and the clean water separated from sludge back to the mud recovery tank, the waste slurry will be discharge d form shaker and transported by the loading vehicle , the filtered water will be reuse again.

Linear Motion Shale Shaker Working Principle

Linear Motion Shale Shaker produce vibration by using inertial exciters. Linear shale shaker used  motor driven exciter, the exciter has two axes, each axis has an eccentric weight, and whirling to the opposite direction. It is also known as biaxial linear shale shaker, the two gears meshing to ensure synchronization. When two eccentric disks rotate, the centrifugal forces F generated by the two eccentric weights cancel each other out in the x-axis and add in the y-axis. As a result, a reciprocating excitation force is generated in the y-axis direction , So that the screen box in the y-axis direction of the reciprocating linear path vibration.

linear motion shale shaker
linear motion shale shaker

The surface angle of Linear Motion Shale Shaker is usually below 5 °, the screen surface vibration angle is generally 45 °, the screen surface in the exciter under the action of a straight reciprocating motion. Particles in the screen surface vibration under the projectile and fall, so that the material in the screen surface vibration of the process of continuous forward movement. Projection of the material and whereabouts of the screen surface has an impact, resulting in less than the sieve particles are separated by screening. Sieve screening efficiency and production capacity (capacity) are related to the screening of the angle of inclination, the vibration angle of the screen surface, the material’s ejection coefficient. In order to ensure high screening efficiency and large screen production volume, the appropriate Ky (ejection coefficient) value must be selected, which is the same as the method of selecting the Ky value by the vibration sieve.

KOSUN QZS series linear Motion shale shaker has the advantages of low energy consumption, high output, simple structure, easy maintenance, closed structure, no dust spill, automatic nesting, etc., It is more suitable for assembly line operations, and KOSUN QZS linear shale shaker can also be adjusted solid separation effect by AWD system.

Kosun- China Solids Control Leader&Drilling Waste Management Expert

Tel.: +86 29 87304914

Email: sales2@adkosun.com

Contact person: Lily Wang

Online consulting:

http://www.kosun.com

http://www.kosuneco.com

http://www.kosunscreen.com

http://kosuncentrifuge.com

http://kosunshaker.com

http://kosun-service.com

http://hankoresources.com

http://www.cuttingsdryer.com

Micro-tunneling Slurry Treatment

Micro-tunneling Slurry Treatment

Micro-tunneling or microtunnelling is a digging technique used to construct small tunnels. These small diameter tunnels make it impossible to have an operator in the machine itself. Instead, the microtunnel boring machine (MTBM) must be operated remotely. Microtunnel boring machines are very similar to tunnel boring machines (TBM) but on a smaller scale. These machines generally vary from 0.61 to 1.5 meters (2 ft 0 in to 4 ft 11 in) but smaller and larger machines have existed. Usually the operator controls the machine from a control room on the surface.

 

Micro-tunneling Slurry Treatment is used to treatment the slurry that produced when the Micro-tunneling machine is working. KOSUN Micro-tunneling Slurry Treatment can save construction costs, reduce mud emissions and reduce environmental pollution. It is an economical, efficient and environment-friendly necessary construction equipment.

Micro-tunneling Slurry Treatment developed by KOSUN is the most advanced technolog ical products in the world, which can be widely used in urban rail transit construction, water conservancy and hydropower construction and municipal engineering. In the next 20 years, the construction of domestic infrastructure will be the key fieleds invested by the State. KOSUN Slurry Treatment Plant can meet the environ mental requirements on urban construction and processing. The market demand of environ mental Slurry Treatment Plantwill be increasing.

ADVANTAGES OF KD SERIES SLURRY TREATMENT PLANT:

(1) Simple and useful treatment process, as well as convenient installation, operation and maintenance;

(2) Modular and integrated design, transportation and installation subject to standard container size, foldable operating platform, compact structure, small footprint and flexible field use;

(3) Adjustable G-force of shale shaker, screen panel angle and mesh size, strong overall system adaptability and easier treatment of materials from various formations;

(4) Meet separation requirements on various materials and customize process as per the cut point of D 50 ; meet the requirements on different handling capacities, 100~3000m³/h;

(5) Meet various power specifications as per construction needs, and even generator set can be used for operation;

(6) The whole system is skid-mounted integrated system and can be also changed into vehicle-mounted mobile treatment units.

Kosun- China Solids Control Leader&Drilling Waste Management Expert

Tel.: +86 29 87304914

Email: sales2@adkosun.com

Contact person: Lily Wang

Online consulting:

http://www.kosun.com

http://www.kosuneco.com

http://www.kosunscreen.com

http://kosuncentrifuge.com

http://kosunshaker.com

http://kosun-service.com

http://hankoresources.com

http://www.cuttingsdryer.com

High-frenquence shale shaker in China

The shale shaker is the first stage of solids control equipment in drilling purification system. It can remove cuttings above 75μm brought from the drilling well to leave the liquid with smaller particles into the tanks below, which will flow into next grade solids control equipment to be treated.

Shale Shaker manufacturers
Shale Shaker manufacturers

KOSUN patented shale shaker is an equipment with welded structure. Vibration motor & screen plate base are installed into screen basket with special parts. Screen basket is fixed on the adjustment beam. At each of the four vertexes of the screen basket there is a vibration damping spring, which can prevent the adjoining parts and devices from being affected by the vibration. There are several screen panels on screen basket, and they are fixed and adjusted by snap-on screw bolts and hooking tensioners so that the combined effect of horizontal and vertical supporting bars may provide enough strength for screens basket. And the panels appear in an arched shape, thus making the panels more easily tensioned and more intimately connected with the frames, blessing them with longer service life as well as increasing the processing efficiency of particles.

The Economy of Linear Motion Shale Shaker
KOSUN Linear Motion Shaker is especially effective while drilling top-hole sections where heavy and high-volume solids are usually encountered. In these intervals, shakers may generate powerful G-forces and its effective vibrating motion can quickly remove the dense solids from screens and particles from wells.

The Economy of  Elliptical Motion Shale Shaker
KOSUN Balanced Elliptical Motion Shaker has a remarkable advantage in treating high viscosity drilling fluid. Under this working condition, the optimized balanced elliptical motion can effectively remove viscous solids and eliminate larger particles in drilling fluid. Meanwhile, the relatively moderate vibration strength can effectively reduce the screen consumption.

BLACK RHINO Series Shale Shaker

KOSUN BLACK RHINO Series Shale Shaker is the first-stage solids control equipment in the drilling fluid solids phase control system, and separates a large amount of cuttings carried by mud from wellhead, facilitating mud to enter the second-stage separation equipment. The shale shaker can be used separately, or be combined by double or multiple ones, and our company can provide corresponding diversion manifold.

Black Rhino Shale Shaker
Black Rhino Shale Shaker

KOSUN BLACK RHINO Series Shale Shaker is a high frequency linear-motion vibrating screen machine, equipped with three screen panels and two vibrating motors, and offering a choice of manually adjusting screen frame angle while drilling (AWD). When KOSUN BLACK RHINO Series Shale Shaker works, the screen frame angle can be adjusted from -1° to +5° by dint of innovation of its structural design.

KOSUN BLACK RHINO Series Shale Shaker can separate drilling cuttings efficiently. Fix vibrating motors onto a high-strength supporting beam of screen frame, and position them on the screen bed, and the positioning in this way can make vibrating motors directly exert G-forces on screens. The isolation mounts can protect the bedframe from vibration effect of the screen frame. The screen bed humps slightly in favor of tensioning screens. This method of tensioning screens can enhance performance and service life of screens. Mud is fed to KOSUN BLACK RHINO Series Shale Shaker via the collection pan of desilter and desander or via the feeder.

Major components of KOSUN BLACK RHINO Series Shale Shaker include screen frame, vibrating motor, screen tensioning system, AWD, locking device, feeder, electrical system, etc. This manual will describe these components respectively.

Kosun- China Solids Control Leader&Drilling Waste Management Expert

Tel.: +86 29 87304914

Email: sales2@adkosun.com

Contact person: Lily Wang

Online consulting:

http://www.kosun.com

http://www.kosuneco.com

http://www.kosunscreen.com

http://kosuncentrifuge.com

http://kosunshaker.com

http://kosun-service.com

http://hankoresources.com

http://www.cuttingsdryer.com