How Vital the Shale Shaker Screen Mesh Plays in Solid Control System?

If the drilling mud is compared to blood, the shale shaker acts as a kidney.
In that way, the shale shaker screen mesh is the necessary filtering component for the whole solid control system. Choose the right shaker screen mesh for your drilling slurry purified equipment, resulting in high efficiency of mud recovery and decreased drilling cost.

The shale shaker screen is used to achieve the screening and classification of materials. KOSUN shale shaker screens mesh is usually made of wire or other wear-resistant materials, with different apertures and mesh sizes to meet the screening needs of different particle sizes of materials.

shale shaker screen mesh

The main function of the shale shaker screen mesh is to filter and separate the material, to distinguish the coarse particles from the fine particles, and to achieve the screening of the material. Through the vibration movement of the shale shaker screen, the material moves and collides on the screen, and the larger particles of the material cannot pass through the aperture of the screen and are screened out, while the smaller particles of the material pass through the aperture of the screen.

The selection of shale shaker screen mesh should be determined according to the specific screening requirements and material characteristics. Different screen sizes and mesh sizes can meet the screening accuracy and yield requirements of different materials. Generally speaking, the smaller the screen aperture, the higher the screening accuracy, but the yield may be reduced accordingly; The larger the screen aperture, the higher the yield, and the screening accuracy may be reduced.

The shale shaker screen mesh also requires regular maintenance and replacement. With the increase of the use time and the wear of the material, there may be problems such as damage, fatigue, and blockage on the screen, which need to be repaired or replaced in time to ensure the normal operation and screening effect of the shale shaker screen.

KOSUN shale shaker screen mesh is compliant with the American API standards, featuring stable performance and mature technology. They offer high screening precision and can accurately separate particles of different sizes. During the screening process, the vibration and impact forces effectively prevent screen blockages, ensuring consistent screening performance. The screens have a simple structure, making installation and maintenance convenient, while reducing maintenance and replacement costs.

The shale shaker screens produced by KOSUN are compatible with internationally renowned brands such as Derrick, Brandt, and Swaco.

The drilling rig shale shaker is a separation equipment

Xi an KOSUN drilling rig shale shaker is a kind of equipment in the drilling waste treatment system, which is used to separate the drilling cuttings separated from the solid control equipment and the drilling fluid contained in it, which…
The drilling rig shale shaker is a kind of equipment in the drilling waste treatment system, which is used to separate the drilling cuttings from the solid control equipment and the drilling fluid contained in it, which has two advantages: first, reduces the total amount of drilling cuttings discharged, reduce the discharge cost and environmental pollution. second, the secondary recovery of drilling fluid can be recycled to reduce the cost of drilling fluid.

The shale shaker is a high-frequency linear vibration machine, it is equipped with four screens and two vibration motors and has the characteristics of manual adjustment of screen frame angle when working, the linear motion shale shaker can adjust the angle of the screen frame between -1° and +5° when running. Thanks to the innovation of structural design, Xi ‘an KOSUN drilling rig shale shaker can efficiently separate drilling fluid from drilling cuttings. The vibration motor is fixed to the screen frame and positioned on the screen box with a high-strength support base. By positioning the vibration motor in this way, the high-intensity exciting force (G-force) can be directly applied to the screen cloth. The vibration isolation device can protect the base frame from the vibration of the screen frame. The cuttings are fed into the hopper at the end of the mud drying shaker box by the conveyor.

Tags: drilling rig shale shaker, linear motion shale shaker, shale shakers for sale

shale shaker in drilling rig

KOSUN- China Solids Control Leader&Drilling Waste Management Expert
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Contact person: Monica Li
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Linear Shale Shakers Have Significant Advantages in Handling Large Volumes of Drilling Fluids

KOSUN Machinery’s QZS series linear shale shakers use vibrating motors as the vibration source, causing materials to be thrown up on the screen and move forward in a straight line. They have the advantages of low energy consumption, high output, simple structure, easy maintenance, fully enclosed structure, no dust scattering, and automatic discharge. They are more suitable for assembly line operations. Additionally, KOSUN Machinery’s QZS linear shale shakers can adjust the solid separation effect through the AWD adjustment system.
Linear shale shakers have clear advantages in processing large volumes of drilling fluids. In such conditions, the powerful excitation force output by the linear vibrating screen, along with its efficient linear vibration trajectory, quickly removes a large amount of solid matter, effectively eliminating larger particles from the drilling fluid.

Features and advantages:

  1. High G-force vibration intensity (adjustable according to operating conditions).
  2. Fast drilling cuttings conveying speed and high processing capacity.
  3. Can handle large volumes of high-density drilling fluids.
  4. Screen frame angle adjustment device with an adjustment range of -1° to 5°.
  5. Quick tensioning system for easy replacement of screens.
  6. Feed box available in weir type and box type.
  7. Hooked-edge screens available in flat screen type.

KOSUN Machinery is a leader in the solid control industry and an expert in drilling waste management. Many products, such as their non-excavation mud recycling systems and Black Rhino series, are highly trusted by customers. KOSUN’s dedication and professionalism have forged the power of their brand!

Tag: linear shale shakers

Analyzing the Current Situation and Future Development Trends of the Oil Drilling Mud Linear Shale Shaker Market

Analyzing the Current Situation and Future Development Trends of the Oil Drilling Mud Linear Shale Shaker Market

The shale shaker industry has a great demand, driven by industries such as petroleum drilling, coal, mining, steel, water conservancy, power generation, and pharmaceuticals, which present a significant market demand.

KOSUN Oil drilling mud linear shale shaker

The application of oil drilling mud linear shale shaker mainly includes:

  1. Screening solid particles: Linear vibrating screens effectively screen and separate solid particles generated during drilling, such as cuttings and rock fragments, to prevent them from entering the drilling fluid system.
  2. Cleaning and recycling mud: Linear shale shakers are used to clean and process waste or used drilling mud, removing impurities and solid particles, allowing the mud to be recycled, reducing costs, and improving drilling efficiency.
  3. Adjusting mud properties: Linear shale shakers adjust the content and particle size distribution of solid particles in drilling mud through screening, thereby changing the rheological properties and suspension performance of the mud to meet drilling requirements in different formations.

In the future, the development trends of oil drilling mud linear shale shakers mainly include:

  1. Improving screening efficiency: With the increase in drilling depth and complexity, higher requirements are placed on the screening efficiency of drilling mud. Future development will focus on improving the screening efficiency and processing capacity of linear shale shakers to meet higher standards for drilling operations.
  2. Enhancing adaptability and stability: Drilling operations take place under different geological conditions, requiring linear shale shakers to have strong adaptability and stability. Future development will focus on researching and developing screening technologies and equipment that can adapt to different geological environments, improving reliability and adaptability.
  3. Intelligent and automated development: With the advancement of technology, oil drilling mud linear shale shakers will also move towards intelligent and automated development. By introducing advanced sensors, automatic control systems, and remote monitoring technology, intelligent operation, fault diagnosis, and remote control of equipment can be realized, improving drilling efficiency and safety.

In conclusion, oil drilling mud linear shale shakers play an important role in drilling operations. Future development will focus on improving screening efficiency, enhancing adaptability and stability, and promoting the application of intelligent and automated technologies.

With the advancement of shale shaker technology, there is an increasing demand both domestically and internationally for high processing capacity, high screening efficiency, and reliable operation of linear shale shakers. Therefore, KOSUN is vigorously developing large-scale and intelligent machinery, seeking solutions in terms of equipment quantity, quality, new technologies, and funding. KOSUN invests over 100 million RMB annually in product research and development.
KOSUN responds to the trend of technological development, manufacturing high-quality products, strictly ensuring product quality, and ensuring that every product leaving the factory passes inspection. At the same time, KOSUN pays great attention to after-sales service, providing professional and considerate support to customers, and promptly resolving any issues that may arise. Over the past 30 years, KOSUN’s products and services have received consistent praise from customers.
KOSUN actively engages in R&D of more precise equipment according to customer needs, with a focus on quality, technology, and service as its tenets. KOSUN strives to develop high-end shale shakers and aims to firmly establish a position in the shale shakers industry in the future.

Drilling Fluid Shale Shaker is a primary solid control equipment in the drilling mud solid control system

The KOSUN Drilling Fluid Shale Shaker is a primary solid control equipment in the drilling mud solid control system, used to separate a large amount of cuttings carried by the mud from the wellbore before the mud enters the secondary separation equipment. This screen can be used individually or in combination with double or multiple screens.

The KOSUN Drilling Fluid Shale Shaker is a high-frequency linear shaking machine. It is equipped with three screen frames and two vibrating motors. It features an adjustable screen frame angle (AWD) manually during drilling. When the LS583 Shale Shaker is in operation, the screen frame angle can be adjusted between -1° and +5°. Thanks to innovative structural design, the Drilling Fluid Shale Shaker can efficiently separate cutting particles. The vibrating motors are fixed on the screen frame with high-strength support beams and positioned on the screen bed. This method of positioning allows the vibration force (G-force) to directly act on the screen mesh. The isolation device prevents the base frame from being affected by the screen frame vibration. The mud is fed into the vibrating screen through the feed box.

The main components of the KOSUN Drilling Fluid Shale Shaker include the screen frame, vibrating motors, screen tensioning system, AWD angle adjustment system, locking device, feed box, electrical system, and others.

The KOSUN Drilling Fluid Shale Shaker is widely used in various fields such as oil drilling, non-excavation horizontal directional crossing, coalbed methane drilling, shale gas drilling, river silt environmental protection, and mud purification treatment.

This week, 4 pcs LS584 shale shaker were completed and sent to a domestic oil drilling company as solid control equipment in oil drilling. KOSUN is a shale shaker manufacturer specializing in the production of various models of shakers and matching screens. We will match you with the right type of equipment for your needs. Welcome to consult, we will do our best to serve you.

KOSUN- China Solids Control Leader&Drilling Waste Management Expert
WhatsApp/Wechat:+86 13379250593
Contact person: Monica Li
Online consulting:

Shale shaker screen manufacturer KOSUN

KOSUN has been a shale shaker screen manufacturer for more than 30 years. We not only manufacture shale shaker screens but also produce shale shaker screen parts: shale shaker screen meshes. Our shale shaker screens are available in Linear Motion Shale Shaker and Balanced Elliptical Motion Shale Shaker. As first-level solid control equipment in oil drilling, shale shaker screens are used to separate coarse rock debris and are applied in oilfield drilling fluids, solid phase control, and mud cleaning.

As a shale shaker screen manufacturer, we have a deep understanding of how to improve screen mesh performance and efficiency. Our shale shake screen sizes comply with API RP13C standards. All our products are designed and developed using premium quality raw materials and the latest technology to ensure that final output meets with industry guidelines.

We can manufacture screen meshes matching KOSUN shale shaker screens, desilters, and desanders. We offer sand-mode polyurethane screens, rubber screens, vibrating screens, and PU screens. We can also customize screen meshes for various models of shale shaker screens.

At KOSUN, our engineers and design professionals can assist in providing shale shaker screens with a range of screen opening sizes for solid control, fluid systems, and size control. The arrangement of layers in stainless steel wire mesh cloth ensures optimal filtration effectiveness for pre-tensioned vibrating screens. Customers can choose from various frames and bar patterns. We serve customers by understanding their goals and sharing their vision.

We will provide the best solutions for shale shaker desilters, and desanders equipment. For more information, please contact us immediately.

Tags: shale shaker screen manufacturers, Brandt screen, shaker screens for sale, shale shaker screen, shale shaker screen sizes, shale shaker screens for sale, shale shaker screen suppliers

KOSUN- China Solids Control Leader&Drilling Waste Management Expert
WhatsApp/Wechat:+86 13379250593
Contact person: Monica Li
Online consulting:

Shale Shaker Common Faults and Daily Maintenance Skills

Shale Shaker is the first level of solid control equipment in the drilling fluid purification system, which is used to separate the large particles of drill cuttings contained in the drilling fluid, and the drilling fluid containing smaller particles after treatment can enter the next level of solid control equipment for further processing.

We may encounter some problems in the process of using shale shaker, first of all, we should learn to eliminate the following common failures:

1, Motorized motor rotation is bad

2, Abnormal sound

3, raw materials can not be automatically discharged

4, Fine mesh is easy to break

5, Discharge frame outlet cracked

The following is the daily maintenance skills of KOSUN Shale Shaker to increase the service life of your equipment:

1, Before starting: check whether the coarse mesh and fine mesh are broken or not, and whether each group of beam ring is tightly locked.

2, When starting: pay attention to whether there are abnormal noises, whether the power supply is stable, and whether there is any abnormal vibration.

3, After use: clean up the regular maintenance after each use:

(1) Regularly check the coarse and fine nets and springs for fatigue and breakage, and whether all parts of the body are damaged due to vibration.

(2) motor running two weeks, must be supplemented with a timely lithium-based grease. Accumulate 1500 hours of operation, check the bearings, and replace them immediately if they are damaged.

Tags: shale shaker, drilling fluid, solid control equipment, drill cuttings

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The Advantages of Using Durable Shale Shaker Screens in Harsh Environments

Using durable shale shaker screens in harsh environments offers several advantages, which can significantly improve the performance and longevity of the shale shaker system. Here are some key advantages:

1, Enhanced Screen Life:

Harsh drilling environments often involve abrasive materials, high temperatures, and challenging drilling conditions. Durable shale shaker screens are specifically designed to withstand these conditions and have increased resistance to wear and tear. They are constructed using robust materials and innovative manufacturing techniques, resulting in extended screen life. By using durable screens, operators can reduce the frequency of screen replacements, leading to cost savings and improved operational efficiency.

2, Improved Solids Control Efficiency:

Durable shale shaker screens maintain their integrity and screening effectiveness even in harsh environments. They can effectively separate and remove a wide range of solid particles, including fine particles and larger cuttings. With improved solids control efficiency, the screens help maintain the desired drilling mud properties, such as density and viscosity. This contributes to better drilling performance, reduced downtime, and minimized equipment wear and tear.

3, Reduced Screen Blinding and Plugging:

In harsh drilling conditions, screen blinding and plugging are common challenges that can hinder solids separation and reduce shale shaker efficiency. Durable screens are designed with features that resist blinding and plugging, such as specialized mesh configurations and anti-blinding mechanisms. These screens can effectively prevent the accumulation of solids and minimize the need for frequent cleaning or unclogging, resulting in uninterrupted operations and improved overall productivity.

4, Optimal Performance in Extreme Temperatures:

Some drilling operations encounter extreme temperature variations, either in extremely cold or hot environments. Durable shale shaker screens are engineered to withstand temperature extremes without compromising their performance. They are constructed using materials that maintain their strength and flexibility, ensuring reliable screening even in challenging temperature conditions. This allows for consistent solids control performance and eliminates the risk of screen failure due to thermal stress.

5, Resistance to Corrosion and Chemical Attacks:

Harsh drilling environments may involve exposure to corrosive drilling fluids and aggressive chemicals. Durable shale shaker screens are manufactured using corrosion-resistant materials, coatings, or alloys that provide enhanced resistance to chemical attack. This protects the screens from premature degradation, maintains their structural integrity, and ensures reliable solids separation even in corrosive environments.

6, Improved Environmental Stewardship:

Durable shale shaker screens contribute to environmental stewardship in several ways. Their extended lifespan reduces the frequency of screen replacements, resulting in reduced waste generation. Additionally, their efficient solids control capabilities minimize the discharge of drilling cuttings and fine particles into the environment, reducing the environmental impact of drilling operations.

7, Cost Savings:

The use of durable shale shaker screens in harsh environments can lead to significant cost savings in multiple ways. The longer screen life and reduced replacement frequency result in lower screen procurement and maintenance costs. Improved solids control efficiency reduces mud consumption, minimizing the need for fresh mud and associated costs. Additionally, the reduction in screen blinding, plugging, and equipment downtime improves operational efficiency and productivity, leading to cost savings.

In summary, durable shale shaker screens offer advantages such as extended screen life, improved solids control efficiency, resistance to blinding and plugging, optimal performance in extreme temperatures, corrosion resistance, environmental benefits, and cost savings. Investing in high-quality and durable screens tailored for harsh environments can positively impact drilling operations, ensuring efficient solids control and reducing operational costs.

How to Choose the Right Screen Mesh Size for a Shale Shaker?

The screen mesh size of a shale shaker is a critical factor that directly affects its efficiency in solids control during drilling operations. Selecting the appropriate mesh size ensures optimal separation of drilling solids, improves drilling fluid quality, and enhances overall operational performance. In this article, we will provide valuable insights and guidelines on how to choose the right screen mesh size for a shale shaker.

1, Understand the Basics of Screen Mesh Size:

Screen mesh size refers to the number of openings per linear inch in a square inch of screen. It is denoted by the mesh count, where a higher mesh count indicates smaller openings and finer particle separation. For example, a 200 mesh screen has smaller openings compared to a 100 mesh screen.

2, Consider the Drilling Application and Formation Characteristics:

The choice of screen mesh size should be based on the specific drilling application and the characteristics of the formation being drilled. Consider the following factors:

a) Formation Size and Composition: Determine the size distribution and composition of the drilled solids in the formation. Finer formations may require finer mesh sizes to effectively separate smaller particles.

b) Drilling Fluid Properties: Analyze the properties of the drilling fluid, such as viscosity, density, and rheological behavior. These properties can influence the drilling solids’ settling characteristics and the required mesh size for efficient separation.

c) Drilling Conditions: Take into account the anticipated drilling conditions, including the expected volume and type of drilling solids. Higher concentrations of fine particles may necessitate a finer mesh size.

3, Evaluate Shale Shaker Performance and Cut Point:

Understanding the performance capabilities of the shale shaker is crucial in selecting the appropriate screen mesh size. Consider the following factors:

a) Screen API Designation: Shale shaker screens are often assigned an API designation, which specifies the range of particle sizes that can be efficiently separated by the screen. For example, an API 60 screen is designed to remove particles larger than 250 microns.

b) Cut Point Requirement: Determine the desired cut point, which is the particle size at which the screen can efficiently separate the solids. This depends on the drilling operation and the desired level of solids control. Finer mesh sizes are suitable for achieving lower cut points.

4, Consult Manufacturer Recommendations and Industry Standards:

Manufacturers of shale shakers typically provide guidelines and recommendations regarding suitable mesh sizes for their equipment. Consult these guidelines to ensure compatibility and optimal performance. Additionally, adhere to industry standards and regulations related to screen mesh sizes for specific drilling operations or geographical regions.

5, Consider Field Experience and Testing:

Gather information from field experience or conduct testing to evaluate the effectiveness of different screen mesh sizes. Collaborate with drilling experts or industry professionals who have experience with similar drilling conditions. Field trials can provide valuable insights and help identify the optimal screen mesh size for specific applications.

6, Optimize Efficiency and Solids Control:

Achieving an optimal balance between screen capacity and solids control efficiency is crucial. While finer mesh sizes provide better separation for smaller particles, they may reduce screen capacity and potentially increase the risk of screen blinding. Consider the trade-offs and strike a balance that maximizes solids control while maintaining acceptable drilling fluid flow rates.

Selecting the right screen mesh size for a shale shaker is essential for efficient solids control and optimal drilling performance. By considering the drilling application, formation characteristics, shale shaker performance, and consulting manufacturer recommendations, operators can make informed decisions. Balancing screen capacity, solids control efficiency, and cut point requirements will ensure effective particle separation, improved drilling fluid quality, and enhanced operational efficiency in drilling operations.

Tags: screen mesh size for shale shaker, shaker Screen Mesh Size, Solids Control, suppliers, manufacturers, factory, wholesale, buy, price, quotation, bulk, for sale, companies, stock, cost.

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The Different Types of Shaker Screens on the Market

Shaker screens play a critical role in the solids control process in industries such as oil and gas, mining, and construction. These screens are used in shaker machines to separate drilling solids and other particles from drilling fluids. There are various types of shaker screens available on the market, each with its unique features and benefits. Understanding these different types can help operators select the most suitable screen for their specific applications. Here are some of the common types of shaker screens:

1, Hookstrip Screens:

Hookstrip screens are the most widely used type of shaker screens. They consist of a rectangular metal frame with layers of mesh panels attached to it. The mesh panels are typically made of stainless steel and come in different mesh sizes. Hookstrip screens are easy to install and remove, thanks to the hook-shaped edges that secure them to the shaker machine. They offer good solid-liquid separation efficiency and are suitable for a wide range of drilling applications.

2, Pyramid Screens:

Pyramid screens, also known as pyramid shaker screens or pyramid shale shaker screens, are designed with a pyramid-shaped structure on the surface. This unique design improves the screen’s ability to handle high-capacity solids and enhances the solids removal efficiency. Pyramid screens typically have finer mesh sizes towards the bottom of the screen, allowing for better filtration of finer particles. These screens are commonly used in applications where finer solids need to be separated from the drilling fluid.

3, Frame Flat Screens:

Frame flat screens, as the name suggests, have a flat surface without any pyramid-shaped structure. They consist of multiple layers of mesh panels stacked together within a metal frame. Frame flat screens are known for their durability and resistance to wear and tear. They offer good solids control efficiency and are often used in demanding drilling conditions where screen longevity is essential. These screens are available in various mesh sizes to suit different particle separation requirements.

4, Composite Screens:

Composite screens are constructed using a combination of different materials, such as metal and synthetic materials. These screens offer advantages such as improved performance, longer lifespan, and increased resistance to corrosion and abrasion. The composite construction provides a balance between strength and flexibility, ensuring efficient solids separation while withstanding the rigors of drilling operations. Composite screens are available in various designs, including hookstrip and frame flat configurations.

5, PWP Screens:

PWP (Perforated Wear Plate) screens are designed with a perforated metal plate instead of mesh panels. The perforations allow drilling fluids to pass through while effectively capturing and removing solids. PWP screens offer excellent durability and can handle heavy loads without excessive wear. They are commonly used in applications where large solids need to be separated from the drilling fluid, such as in mining and construction drilling operations.

6, XR Mesh Screens:

XR (Extra Rugged) mesh screens are specifically engineered for heavy-duty applications. They are made with a thicker wire diameter and heavier mesh construction compared to standard screens. XR mesh screens provide enhanced durability, excellent solids control efficiency, and longer screen life in challenging drilling conditions. These screens are commonly used in demanding drilling operations, such as those involving abrasive formations or high volumes of solids.

In conclusion, the market offers a wide range of shaker screens to meet the diverse needs of the solids control process. The selection of the most suitable screen depends on factors such as the desired solids control efficiency, particle size distribution, drilling conditions, and screen durability requirements. Whether it’s the traditional hookstrip screens, innovative pyramid screens, durable composite screens, or specialized PWP and XR mesh screens, operators have various options to optimize solids control and improve drilling performance.

Tags: Types of Shaker Screens, hookstrip screens, innovative pyramid screens, durable composite screens, or specialized PWP, XR mesh screens, suppliers, manufacturers, factory, wholesale, buy, price, quotation, bulk, for sale, companies, stock, cost.