Parameters of KOSUN KSMR-1000 HDD Mud Circulation System

Parameters of KOSUN KSMR-1000 HDD Mud Circulation System:

System Capacity: 1000GPM (240m³/h)

Particle Size after Treatment: 15~44μm

Total Screen Area of Shale Shaker: 2*2m2   

Total Screen Area of Underflow Shaker: 2m2

Processing Stage: three stages

Total System Power: 184kW

Total System Volume: 30m³

External Dimensions of the System: 12100×2630×4438mm

KOSUN KSMR-1000 HDD Mud Circulation System is applied to construction projects with higher mud capacities. Its purification process is divided into three stages: shale shaker for the first stage, desander and desilter respectively for the second and third stages. Both desander and desilter are equipped with underflow shakers that can carry out a further treatment to solids discharged by the upper equipment. By mud preparation devices, add necessary mud materials into purified mud and stir them evenly to prepare mud with qualified properties for recycling, which can greatly reduce construction costs and effectively protect the environment.

KOSUN produces standard HDD Mud Recycling System, such as KSMR-200, KSMR-500, and KSMR-200. KOSUN can also customize exclusive mud recovery systems according to the different needs of customers.Want know more about our Standard Trenchless HDD Mud Circulation System, Please Contact us now!

KOSUN- China Solids Control Leader&Drilling Waste Management Expert
Email: sales2@adkosun.com
WhatsApp/Wechat:+86 18792396268
Contact person: Lily Wang
Online consulting:
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Mud treatment equipment can control the specific gravity and viscosity of the mud

Mud treatment equipment is a kind of pile foundation auxiliary machine that can control the mud performance index in the construction of mud wall protection. It can achieve strict control of the specific gravity, viscosity and sand content of the mud. This type of equipment can be used for mud purification treatment. The mud waste produced in the purification process is subjected to dry discharge treatment, and the treated mud can be recycled and reused, so the transportation and treatment cost of construction mud can be greatly saved.

The mud can be used as a lubricating and cooling agent in the construction of the pile foundation between the use of mud and processing equipment. It can cool the tools while washing the tools, prevent the wall from collapsing or peeling, and maintain the dug shape unchanged. In addition, when the construction pile hole is poured, the quality of the mud will also affect the end bearing effect of the cast-in-place pile. Therefore, according to the different construction process requirements, certain standards and requirements for the quality of the mud will inevitably be put forward in the mud making process. Therefore, in the process of mortar making, how to stably control the sand content and specific gravity of the mud has become a key factor in controlling the hole formation and pile quality of cast-in-place piles.

As a high-efficiency and energy-saving construction mud purification and reuse device, mud treatment equipment has obvious technical and economic advantages in terms of the quality of construction slurry and the cost of waste slurry treatment. High comprehensive benefits are produced in terms of quality assurance and pulp cost.

KOSUN- China Solids Control Leader&Drilling Waste Management Expert
Email: sales2@adkosun.com
WhatsApp/Wechat:+86 18792396268
Contact person: Lily Wang
Online consulting:
http://www.kosun.com
http://www.kosuneco.com

Specifications for electric motors in mud agitator

The motors in the mud agitator all use explosion-proof T-frame, 3-phase 230~460V, 1150 rpm, frequency 60 Hz; or 3-phase 190~380V, 958 rpm, frequency 50 Hz. Flexible coupling for motor The joint is directly connected with the reducer. A strong steel passport is mounted above the connecting shaft.

The solid mild steel shaft is connected to the reducer with a rigid coupling. In order to adjust the height of the impeller, a keyway is opened in the lower part of the shaft. The diameter of the shaft ranges from 38.1 mm to 88.9 mm, depending on the model, and the actual length of the shaft is determined by the user.

How to calculate the size and number of mud agitators

In the equipment currently in use, it is very likely that 75% of the mud agitators are installed improperly. The reason for this situation is either not understanding the correct size determination method, or not understanding the importance of selecting the size reasonably. The reasonable stirring amount calculated by each agitator is related to the given power and impeller diameter. The relationship between the mixing range that the impeller can reach and the specific gravity of the mud and the required power can be determined by calculation.

KOSUN- China Solids Control Leader&Drilling Waste Management Expert
Email: sales2@adkosun.com
WhatsApp/Wechat:+86 18792396268
Contact person: Lily Wang
Online consulting:
http://www.kosun.com
http://www.kosuneco.com

Oil-based Mud Zero Discharge system treatment process

KOSUN Oil-based Mud Zero Discharge system processing process: the drilling fluid mud to be processed is transported to the cuttings dryer, the processed drilling fluid mud is transported to the drilling fluid centrifuge for further processing, and the mud after the drilling fluid centrifuge is processed, the liquid is reinjected into the mud circulation system, and the treated solid waste is transported to the cuttings box. The equipment of KOSUN Oil-based Mud Zero Discharge system mainly includes: drill cuttings dryer, decanter centrifuge, screw pump, screw conveyor, cuttings box, etc.

Oil-based Mud Zero Discharge system

KOSUN is a professional manufacturer of drilling waste mud Zero Discharge treatment systems. Customers are welcome to inquire about drilling waste and mud Zero Discharge treatment systems. KOSUN will provide customers with satisfactory waste treatment system technolog, Programs and services.

KOSUN Drilling Waste Treatment System is also known as the Zero Discharge mud system and the non-floating mud processing system while drilling. It is divided into: Water-based Mud Zero Discharge treatment system and Oil-based Mud Zero Discharge system according to its purpose.

KOSUN- China Solids Control Leader&Drilling Waste Management Expert
Email: sales2@adkosun.com
WhatsApp/Wechat:+86 18792396268
Contact person: Lily Wang
Online consulting:
http://www.kosun.com
http://www.kosuneco.com

Features of Engineering Slurry Separation System

Main features of Engineering Slurry Separation System:

1. The whole machine has a large slurry processing capacity, reaching 200m3/h and 500m3/h, with high purification and sand removal efficiency, and the separation particle size d50=0.060mm.

2. Simple operation, low failure rate, easy installation and use.

3. The sieved ballast material has a good dehydration effect.

4. Adjustable shale shaker’s exciting force, screen angle and screen hole size can maintain a good screening effect.

5. The shale shaker has high screening efficiency and can be adapted to the drilling footage of various drilling rigs in different formations.

6. It can be moved and used at will.

The function of the Engineering Slurry Separation System is to separate and treat the slurry water formed by the shield cutting, and then pump the recovered mud into the adjustment tank. The function of the shale shaker is to pre-treat the slurry water and remove the bulk and lumps particle. The separation of coarse particles adopts multi-layer shale shaker to meet the requirements of on-site use of mud particles. During the treatment process, particles larger than the mesh number of the screen are excluded from the system and flow into the sedimentation tank.

The Engineering Slurry Separation System is mainly suitable for geology, hydropower, urban construction, bridge pile foundations, etc. It is a necessary equipment for basic civilized construction. The sufficient purification of the mud is beneficial to control the performance indicators of the mud, sticking accidents, hole making, and the separation of mud and water from the ballast soil, which is beneficial to the efficiency of hole making, the reuse of the mud, and cost saving.

KOSUN- China Solids Control Leader&Drilling Waste Management Expert
Email: sales2@adkosun.com
WhatsApp/Wechat:+86 18792396268
Contact person: Lily Wang
Online consulting:
http://www.kosun.com
http://www.kosuneco.com

Drilling waste treatment system realizes mud zero-discharge treatment

How to make the use of mud safe, environmentally friendly and save money has always been a major course in drilling production.

Problems encountered at the drilling site: Mud is called “drilling blood”. Oil-based mud mixed with oil, water, organic clay and chemicals can effectively reduce frictional resistance, reduce accident rates, and improve well quality , It is widely used in the construction of horizontal wells and deep vertical wells. In recent years, the use of oil-based mud by drilling crews has increased, and the consequent increase in costs and safety and environmental protection issues have become increasingly prominent. In addition, due to the lack of oil-based mud and cuttings processing equipment, drilling engineering companies are very passive in bidding for foreign projects. Therefore, the drilling waste treatment system just solves this problem.

drilling waste treatment system
drilling waste treatment system

After the discarded drilling mud and cuttings are returned from the wellhead, they directly enter the device, and are conveyed to the cuttings dryer through the sealed long pipe-screw conveyor, and are rotated by the dryer and filtered by the screen. Most of the dried cuttings are discharged from the first sand outlet along another screw conveyor, and the remaining liquid mud is pumped into the centrifuge to be subdivided, and the fine cuttings are finally separated Discharge from the second sand outlet. At the same time, the treated mud is re-injected into the mud tank through the pipeline and recycled again.

KOSUN- China Solids Control Leader&Drilling Waste Management Expert
Email: sales2@adkosun.com
WhatsApp/Wechat:+86 18792396268
Contact person: Lily Wang
Online consulting:
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http://www.kosuneco.com

Factors Affecting the Use Effect of Decanter Centrifuge

The decanter centrifuge is mainly composed of a rotating drum, a spiral, a differential system, a liquid level baffle, a driving system and a control system. It is a special equipment for solid-liquid separation designed for the characteristics of petroleum drilling fluids. It can complete various processes such as feeding, centrifugal sedimentation, and unloading at full speed. It is mainly used to recover barite, remove fine solids, and reduce drilling fluids. The solid content of the drilling fluid controls the density and viscosity of the drilling fluid, ensures the performance of the drilling fluid, and plays an important role in rapid drilling.

Factors Affecting the Use Effect of Decanter Centrifuge

The use effect of the decanter centrifuge is divided into adjustable factors and non-adjustable factors. Now we will explain them separately. If we understand the principle of action, we can effectively control it in use. The unadjustable mechanical factors include: drum diameter and effective length. Drum half cone angle. Pitch. Screw type. Adjustable mechanical factors are: drum speed, differential speed (difference ratio), liquid ring layer thickness, process factor.

There are many factors that affect the dewatering effect of the decanter centrifuge, and each factor affects each other. Therefore, the treatment effect is the result of the combined effects of the above-mentioned factors. The selection of the centrifuge should be carried out in accordance with the actual situation of the project, and the operating parameters should be adjusted. It should be considered comprehensively from the expected mud cake moisture content, solid content and economic efficiency required by the disposal method of the dehydrated mud cake.

KOSUN- China Solids Control Leader&Drilling Waste Management Expert
Email: sales2@adkosun.com
WhatsApp/Wechat:+86 18792396268
Contact person: Lily Wang
Online consulting:
http://www.kosun.com
http://www.kosuneco.com

Composition and Function of Oily Sludge Treatment Equipment

The OilySludge Treatment Equipment is mainly composed of liquid collection tanks, water tanks, cleaning tanks, high-frequency separation cleaning tanks, shale shaker, shear pumps, sand pumps, centrifuges, etc., using advanced physics, ultrasound, separation, and trinity differentiation treatment method, the oil and sand at the bottom of the tank are fully differentiated and the oil, water, and sand are completely separated and discharged.

Oily Sludge Treatment Equipment

The function of Oily Sludge Treatment Equipment is to separate the waste oil silt, extract the refined oil from the oil silt for useful use, and treat the separated silt and sewage in a harmless manner so that it can meet the discharge treatment specifications required by environmental protection, namely Completed the economic value, and reached the environmental protection requirements.

Features of KOSUN Oily Sludge Treatment Equipment:

1. Thorough separation of sludge;

2. No chemical additives are used in the whole process, which will not cause secondary pollution;

3. The equipment adopts modular skid-mounted structure for easy transportation, small floor space, low operating cost and easy operation;

4. The separated sediment and other solid phases have reached the environmental protection standard and can be used for paving roads and well pads for comprehensive utilization.

Oily Sludge Treatment Equipment is mainly used to treat the sludge produced by the drilling, workover, oil extraction, gathering, transportation, storage, etc. and the equipment pipeline due to accidental leakage during the crude oil excavation.

KOSUN- China Solids Control Leader&Drilling Waste Management Expert
Email: sales2@adkosun.com
Wechat:+86 18792396268
Contact person: Lily Wang
Online consulting:
http://www.kosun.com
http://www.kosuneco.com

Advantages of petroleum shale shaker screen for oilfiled

Petroleum shale shaker screen is used in mud purification equipment (mud shale shaker) for oilfield drilling. The function of petroleum shale shaker screen is to separate the rock debris and other impurities generated during drilling from the mud through the high-speed shale shaker to achieve mud recycling and reuse. Mud is divided into water-based mud and oil-based mud. The use time of the screen in oil-based mud is shorter than that in water-based mud.

shale shaker screen

Advantages and Classification of petroleum shale shaker screen

Petroleum shale shaker screen are roughly divided into: flat shaker screens, wave shaker screens and composite shaker screens (also called hook-edge soft shaker screens).

Petroleum shale shaker screen production process: punching plate-shearing plate-sandblasting-cutting mesh-mesh and steel plate bonding (wave type screen is firstly dipped 2-3 layers of mesh together and pressed drum, and then bonded with steel plate )-Make side hook-boxing. The composite shale screen is: cutting mesh-two-layer mesh bonding-hooking-packing.

The advantages of the flat shaker screen: low cost, low freight (4 sheets per box), easy to repair the damaged mesh surface (the company has mesh repair patches).

Advantages of wave shaker screen: large screening area.

Frame type shaker screen, frame type shaker screen is divided into injection frame screen, steel frame screen, aluminum frame screen

Advantages: easy to install, easy to repair if the mesh surface is damaged.

KOSUN- China Solids Control Leader&Drilling Waste Management Expert
Email: sales2@adkosun.com
Wechat:+86 18792396268
Contact person: Lily Wang
Online consulting:
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Drilling fluid purification system – mud agitator

The mud agitator is a continuous and reliable solid control system for drilling fluid to maintain uniformity and suspension of solid particles. It is mainly used for stirring and mixing of drilling fluid to prevent solid particles of drilling fluid from deposition in the tank circulation system, so that the circulating drilling fluid has stable performance and even mixing. Mud agitator is one of the indispensable equipment in drilling fluid purification system.

mud agitator
mud agitator

KOSUN MA series mud agitator belongs to the equipment of solid control system of drilling fluid tank. It is mainly composed of explosion-proof motor, reducer, frame and wave wheel assembly. The motor is connected with the reducer, and the reducer is connected with the wave wheel shaft through a rigid coupling. The wave wheel is welded by four blades.

KOSUN mud agitator product structure optimization, small floor space, compact structure, smooth operation, low noise, long service life, less vulnerable parts, high cost performance characteristics. High pressure airless spraying equipment is used for construction. After primer, medium paint, finish paint and other procedures to achieve a beautiful appearance and anti-corrosion effect. The agitator shaft and agitator impeller are processed by grinding pickling, helping plating, hot dipping zinc, passivation and fine grinding, which greatly improves the service life and anti-corrosion effect.

KOSUN- China Solids Control Leader&Drilling Waste Management Expert
Email: sales2@adkosun.com
Wechat:+86 18792396268
Contact person: Lily Wang
Online consulting:
http://www.kosun.com
http://www.kosuneco.com