Bored pile desanding plant

Bored pile desanding plant is the best solution of Mud sludge treatment in Bored Pile Construction.

Bored pile desanding plant
Bored pile desanding plant

How to process slurry of bored pile construction? This is a difficult problem in the construction of bored piles. The conventional mud treatment solution of bored pile is in the process of drilling,  using shaker screen to separate and filter the small gravel, sand and other solid particles from the mud. Then the mud is discharged to the sink and precipitated fully. The sediment is carried to the evaporating pool by  the excavator. Until the natural dehydration solidifies, the sediment is transported to the storage yard. This slurry treatment methods is feasible for small pile foundation. If there is a large quantity of pile base and the amount of mud,it is not applicable.

How to process slurry of bored pile construction?  There are two solutions:1. The mud is pumped into the tanker and then is delivered to the designated place. The mud need to cover a large area, so the cost is very high. 2. First, the mud is dewatering by the mud and water dewatering equipment Bored pile desanding plant, the water can be used again and the mud can be carried to make bricks.

KOSUN recommend the second pile mud treatment solution. Using special mud and water separation equipment Bored pile desanding plant to solve the problem of large quantity of pile foundation and huge amount of mud.

KOSUN Bored pile desanding plant working principle:

The Bored pile desanding plant used of vibrating screen and cyclone desander sieve filtration principle, under the action of vibration force at high speed, large size sludge were filtered, and the clean water separated from sludge back to the mud recovery tank, the waste slurry will be discharge d form shaker and transported by the loading vehicle , the filtered water will be reuse again.

Linear Motion Shale Shaker Working Principle

Linear Motion Shale Shaker produce vibration by using inertial exciters. Linear shale shaker used  motor driven exciter, the exciter has two axes, each axis has an eccentric weight, and whirling to the opposite direction. It is also known as biaxial linear shale shaker, the two gears meshing to ensure synchronization. When two eccentric disks rotate, the centrifugal forces F generated by the two eccentric weights cancel each other out in the x-axis and add in the y-axis. As a result, a reciprocating excitation force is generated in the y-axis direction , So that the screen box in the y-axis direction of the reciprocating linear path vibration.

linear motion shale shaker
linear motion shale shaker

The surface angle of Linear Motion Shale Shaker is usually below 5 °, the screen surface vibration angle is generally 45 °, the screen surface in the exciter under the action of a straight reciprocating motion. Particles in the screen surface vibration under the projectile and fall, so that the material in the screen surface vibration of the process of continuous forward movement. Projection of the material and whereabouts of the screen surface has an impact, resulting in less than the sieve particles are separated by screening. Sieve screening efficiency and production capacity (capacity) are related to the screening of the angle of inclination, the vibration angle of the screen surface, the material’s ejection coefficient. In order to ensure high screening efficiency and large screen production volume, the appropriate Ky (ejection coefficient) value must be selected, which is the same as the method of selecting the Ky value by the vibration sieve.

KOSUN QZS series linear Motion shale shaker has the advantages of low energy consumption, high output, simple structure, easy maintenance, closed structure, no dust spill, automatic nesting, etc., It is more suitable for assembly line operations, and KOSUN QZS linear shale shaker can also be adjusted solid separation effect by AWD system.

Kosun- China Solids Control Leader&Drilling Waste Management Expert

Tel.: +86 29 87304914

Email: sales2@adkosun.com

Contact person: Lily Wang

Online consulting:

http://www.kosun.com

http://www.kosuneco.com

http://www.kosunscreen.com

http://kosuncentrifuge.com

http://kosunshaker.com

http://kosun-service.com

http://hankoresources.com

http://www.cuttingsdryer.com

Micro-tunneling Slurry Treatment

Micro-tunneling Slurry Treatment

Micro-tunneling or microtunnelling is a digging technique used to construct small tunnels. These small diameter tunnels make it impossible to have an operator in the machine itself. Instead, the microtunnel boring machine (MTBM) must be operated remotely. Microtunnel boring machines are very similar to tunnel boring machines (TBM) but on a smaller scale. These machines generally vary from 0.61 to 1.5 meters (2 ft 0 in to 4 ft 11 in) but smaller and larger machines have existed. Usually the operator controls the machine from a control room on the surface.

 

Micro-tunneling Slurry Treatment is used to treatment the slurry that produced when the Micro-tunneling machine is working. KOSUN Micro-tunneling Slurry Treatment can save construction costs, reduce mud emissions and reduce environmental pollution. It is an economical, efficient and environment-friendly necessary construction equipment.

Micro-tunneling Slurry Treatment developed by KOSUN is the most advanced technolog ical products in the world, which can be widely used in urban rail transit construction, water conservancy and hydropower construction and municipal engineering. In the next 20 years, the construction of domestic infrastructure will be the key fieleds invested by the State. KOSUN Slurry Treatment Plant can meet the environ mental requirements on urban construction and processing. The market demand of environ mental Slurry Treatment Plantwill be increasing.

ADVANTAGES OF KD SERIES SLURRY TREATMENT PLANT:

(1) Simple and useful treatment process, as well as convenient installation, operation and maintenance;

(2) Modular and integrated design, transportation and installation subject to standard container size, foldable operating platform, compact structure, small footprint and flexible field use;

(3) Adjustable G-force of shale shaker, screen panel angle and mesh size, strong overall system adaptability and easier treatment of materials from various formations;

(4) Meet separation requirements on various materials and customize process as per the cut point of D 50 ; meet the requirements on different handling capacities, 100~3000m³/h;

(5) Meet various power specifications as per construction needs, and even generator set can be used for operation;

(6) The whole system is skid-mounted integrated system and can be also changed into vehicle-mounted mobile treatment units.

Kosun- China Solids Control Leader&Drilling Waste Management Expert

Tel.: +86 29 87304914

Email: sales2@adkosun.com

Contact person: Lily Wang

Online consulting:

http://www.kosun.com

http://www.kosuneco.com

http://www.kosunscreen.com

http://kosuncentrifuge.com

http://kosunshaker.com

http://kosun-service.com

http://hankoresources.com

http://www.cuttingsdryer.com

High-frenquence shale shaker in China

The shale shaker is the first stage of solids control equipment in drilling purification system. It can remove cuttings above 75μm brought from the drilling well to leave the liquid with smaller particles into the tanks below, which will flow into next grade solids control equipment to be treated.

Shale Shaker manufacturers
Shale Shaker manufacturers

KOSUN patented shale shaker is an equipment with welded structure. Vibration motor & screen plate base are installed into screen basket with special parts. Screen basket is fixed on the adjustment beam. At each of the four vertexes of the screen basket there is a vibration damping spring, which can prevent the adjoining parts and devices from being affected by the vibration. There are several screen panels on screen basket, and they are fixed and adjusted by snap-on screw bolts and hooking tensioners so that the combined effect of horizontal and vertical supporting bars may provide enough strength for screens basket. And the panels appear in an arched shape, thus making the panels more easily tensioned and more intimately connected with the frames, blessing them with longer service life as well as increasing the processing efficiency of particles.

The Economy of Linear Motion Shale Shaker
KOSUN Linear Motion Shaker is especially effective while drilling top-hole sections where heavy and high-volume solids are usually encountered. In these intervals, shakers may generate powerful G-forces and its effective vibrating motion can quickly remove the dense solids from screens and particles from wells.

The Economy of  Elliptical Motion Shale Shaker
KOSUN Balanced Elliptical Motion Shaker has a remarkable advantage in treating high viscosity drilling fluid. Under this working condition, the optimized balanced elliptical motion can effectively remove viscous solids and eliminate larger particles in drilling fluid. Meanwhile, the relatively moderate vibration strength can effectively reduce the screen consumption.

BLACK RHINO Series Shale Shaker

KOSUN BLACK RHINO Series Shale Shaker is the first-stage solids control equipment in the drilling fluid solids phase control system, and separates a large amount of cuttings carried by mud from wellhead, facilitating mud to enter the second-stage separation equipment. The shale shaker can be used separately, or be combined by double or multiple ones, and our company can provide corresponding diversion manifold.

Black Rhino Shale Shaker
Black Rhino Shale Shaker

KOSUN BLACK RHINO Series Shale Shaker is a high frequency linear-motion vibrating screen machine, equipped with three screen panels and two vibrating motors, and offering a choice of manually adjusting screen frame angle while drilling (AWD). When KOSUN BLACK RHINO Series Shale Shaker works, the screen frame angle can be adjusted from -1° to +5° by dint of innovation of its structural design.

KOSUN BLACK RHINO Series Shale Shaker can separate drilling cuttings efficiently. Fix vibrating motors onto a high-strength supporting beam of screen frame, and position them on the screen bed, and the positioning in this way can make vibrating motors directly exert G-forces on screens. The isolation mounts can protect the bedframe from vibration effect of the screen frame. The screen bed humps slightly in favor of tensioning screens. This method of tensioning screens can enhance performance and service life of screens. Mud is fed to KOSUN BLACK RHINO Series Shale Shaker via the collection pan of desilter and desander or via the feeder.

Major components of KOSUN BLACK RHINO Series Shale Shaker include screen frame, vibrating motor, screen tensioning system, AWD, locking device, feeder, electrical system, etc. This manual will describe these components respectively.

Kosun- China Solids Control Leader&Drilling Waste Management Expert

Tel.: +86 29 87304914

Email: sales2@adkosun.com

Contact person: Lily Wang

Online consulting:

http://www.kosun.com

http://www.kosuneco.com

http://www.kosunscreen.com

http://kosuncentrifuge.com

http://kosunshaker.com

http://kosun-service.com

http://hankoresources.com

http://www.cuttingsdryer.com

Five-stage Solids Control Equipment-KOSUN

KOSUN is specialized in drilling mud solids control equipmentmanufacturing in China since 1992. We have rich experience in solids control system design.

Five-stage solids control equipment,including Shale Shaker,Vacuum Degasser,Desilter and Decanter Centrifuge,ensures clean mud recycling and mud can be reused.

Five-stage solids control equipment
Five-stage solids control equipment

SHALE SHAKER

Shale Shaker is used as the first stage equipment for drilling mud solids control equipment. It can remove 74μm or above size particle from mud.

Features & Benefits of Shale Shaker:

1.High G-force linear motion up to 7.4G
(adjustable according to work requirement).

2.Deck adjustment while drilling patented technique AWD
(adjust 0.5°/time,from -1°~5°)mechanical mode, to ensure safe operation.

3.Weir design feed inlet port, steady mud delivery,reducing abrasion for shaker screen.

4.Smaller size motor and lower position deck, making sure lighter participating vibration weight, getting bigger treatment capacity.

5.Splash proof cover for deck, keeping the machine cleaner.

6.Easy screen replacement with hook fixed design.

7.Link Bolts: SS304 Material.

8.Explosion Proof motor.

9.API Q1&ISO Certified Manufacturer.

VACUUM DEGASSER

Vacuum Degasser separates H2S and other gases. It is helpful for reducing cone part abrasion on desander and desilter during further handling.

Features & Benefits of  Vacuum Degasser:

1.Self-suction device.

2.High efficiency separating gas from drilling fluid.

3.Compact design, occupy smaller space.

4.Can be also used as mud agitator with big power.

5.Explosion Proof motor.

6.API Q1&ISO Certified Manufacturer.

DESANDER

KOSUN Desander is used for separating 45-74μm particle from mud.

Features & Benefits of Desander:

1.Clamp and replaceable cone design, flexible cone number for option
(1pc to 3pc,dia 10″ or 12″).

2.Good wear resistance for cone material with PU and high-chromium iron for option.

3.Smaller size motor and lower position deck, making sure lighter participating vibration weight, getting bigger treatment capacity.

4.Compact design, occupy smaller space.

5.Easy maintenance.

6.Explosion Proof motor.

7.API Q1&ISO Certified Manufacturer.

DESILTER

KOSUN Desilter is used as 4th stage equipment for drilling fluid solids control system.It separates 15-44μm particle.

Features & Benefits of  Desilter:

1.Clamp and replaceable cone design,flexible cone number for option(8pc, 10pc, 12pc, 16pc, 20pc, dia 4″ or 5″).

2.Longer work life for cone with 100% polyurethane(PU) material.

3.Smaller size motor and lower position deck, making sure lighter participating vibration weight, getting bigger treatment capacity.

4.Compact design, occupy smaller space.

5.Easy maintenance.

6.Explosion Proof motor.

7.API Q1&ISO Certified Manufacturer.

DECANTER CENTRIFUGE

KOSUN DC Series Decanter Centrifuge is used for separating tiny particle(dia≥2μm). The proportion and viscosity for the recycled mud can satisfy different mud handling requirement according to the drilling condition.

Features & Benefits of Decanter Centrifuge:

  1. High quality stainless steel material for cone and impeller part,guarantee a longer work life for the machine.
  2. Link Bolts: SS304 Material.
  3. Strict manufacturing technique, dynamic balance accuracy inspection has been done for all rotary parts separately.
  4. Rotary balance adjustment will be done after the assembling,guarantee safe work circumstance.
  5. Use Electronics & Electric component design for overcurrent protection, to ensure safe operation and easy maintenance.
  6. Easy for adjusting the mud treatment condition and water content of the solids according to the work request.
  7. Coating & Painting: (Kansai & Cosco)Japan Brand epoxy zinc-rich anticorrosive paint and heavy anticorrosive painting, heat treatment for the entire machine.
  8. All Motors are Explosion Proof.
  9. API&ISO Certified Manufacturer.

Kosun- China Solids Control Leader&Drilling Waste Management Expert

Tel.: +86 29 87304914

Email: sales2@adkosun.com

Contact person: Lily Wang

Online consulting:

http://www.kosun.com

http://www.kosuneco.com

http://www.kosunscreen.com

http://kosuncentrifuge.com

http://kosunshaker.com

http://kosun-service.com

http://hankoresources.com

http://www.cuttingsdryer.com

Why choose KOSUN Shale Shaker Screen

Advantages of KOSUN Shale Shaker Screen

-Although KOSUN is not only one solids control manufacturer, we has more than 25-year experience and always as the leading one in this industry in China.

-In 2015 Feb, KOSUN has entered in Halliburton’s vendor list, and provide HAL with solids control package and shaker screens. In the beginning, HAL conduct a screen trial, after that it was accepted by HAL.

-Meanwhile, KOSUN is the supplier of GAZPROM, PEMEX, AVA, Maersk Drilling and etc.

-The strong and timely pre-sales & after-sales support KOSUN provides. Our service team is available based on the branch running company in U.S.A, Algeria, Egypt, Russia and Kazakhstan, and can respond to your requirement with fastest speed for your convenient.

-The proven operational efficiency of Mud Handling Equipment, Mud Tank System in Poland, Turkey, Romania, Italy in Europe, Algeria, Egypt in MENA area and global regions.

-The strong commitment KSN is giving to your esteemed company account and looking for a long term win/win relationship.

Shale Shaker Screen
Shale Shaker Screen

The product capacity of shaker screens is maximumlly 200 pcs per day. The manufacturing plant will be able to produce around 4000 pcs each month. For example, I.E Derrick 500’s, Cobra’s, Derrick 2000, SWACO Mongoose and etc.

KOSUN is the only company in China has been set up in Halliburton’s system as a supplier for HAL’s shaker screens and solids control package. KOSUN is always change. What we hope is offering you not only the spare parts, but also equipment in Solids Control & Drilling Waste Management industry. We take pride in being of service for our clients again and again, that makes the team to stand out as a leading company in China.

Kosun- China Solids Control Leader&Drilling Waste Management Expert

Tel.: +86 29 87304914

Email: sales2@adkosun.com

Contact person: Lily Wang

Online consulting:

http://www.kosun.com

http://www.kosuneco.com

http://www.kosunscreen.com

http://kosuncentrifuge.com

http://kosunshaker.com

http://kosun-service.com

http://hankoresources.com

http://www.cuttingsdryer.com

Mud Shaker Screen Sizes Selection

Mud Shaker Screen Sizes sizes selection is based on original shaker screen size. Such as the overall dimension. Shaker screen dimension, usually means the overall size of screen panel. If the screen is framed one, dimension include length, width, height or thickness. If the screen is hook strip, dimension means the length, width, and hook height or hook size.

shaker screen
shaker screen

Besides screen overall size, there are detail size on screen panels. Such as holes shape and size. The screen cloth mesh size. Effective screen area, the non blanked area, and so on.Users should also consider the certain drilling condition or mud property. The main function or achievement we need.

Shale Shaker Screen is wear part of the shale shaker, mainly classified into soft sieve screen, sieve plate type screen,and frame plate type screen.Product characteristics are wear resistance, wearability, rating of temperature, low cost, easy disassembly, conductivity ( powder ) liquid, good trapping ( dreg ) effect, etc.

mud shaker screen sizes
mud shaker screen sizes

The popular shale shaker screen sizes including 700x1050mm, 630x1250mm, 585x1165mm, 710x1250mm, and so on. Mesh sizes for oilfield solids control shaker are usually from API 40-API325.

Almost shaker screen demand is the replacement shaker screen for present shaker. Screens replacement should be completely interchangeable with original or existing one. If user are not sure about screen mesh size or API size selection. Please toward to mud engineer, shaker screen manufacturer. Take their suggestion as reference or guidance. (Editor:Kosun Lily.Wang)

Kosun- China Solids Control Leader&Drilling Waste Management Expert

Tel.: +86 29 87304914

Email: sales2@adkosun.com

Contact person: Lily Wang

Online consulting:

http://www.kosun.com

http://www.kosuneco.com

Shale Shaker Screens Manufacturers in China

Worlds leading shale shaker screens manufacturers including Derrick,Brandt,Mi-Swaco..These companies shale shaker are widely used around the world,and derrick,brandt ,mi-swaco shale shaker screen are very expensive.If you buy the replacement type screen from China.You can choose KOSUN and you’ll enjoy better price.

shale shaker screen manufacturers
shale shaker screen manufacturers

As a shale shaker screen manufacturer in China,we know how to select the best shale shaker screen for customer. Just tell us the models and specs of any brand of shake shakers including derrick,brandt,swaco replacement  shale shaker screen.We will supply  you with different price for different quality screens.

Screening surfaces used in solids control equipment are generally made of woven wire screen cloth, in many different sizes and shapes. The following characteristics of screen cloth are important in solids applications.Screens may be constructed with one or more LAYERS. NON-LAYERED screens have a single screen cloth mounted in a screen panel. These screens will have openings that are regular in size and shape. LAYERED screens have two or more screen cloths, usually of different mesh, mounted in a screen panel. These screens will have openings that vary greatly in size & shape.

Mesh is defined as the number of openings per linear inch. Mesh, can be measured by starting at the center of one wire and counting the number of openings to a point one inch away. SIZE OF OPENING is the distance between wires in the screen cloth & is usually measured in fractions of an inch or microns. Screens of the same mesh may have different sized openings depending on the diameter of the wire used to weave the screen cloth.

The smaller the diameter of the wire results in larger screen openings allowing larger particles to pass through the screen. The larger the diameter of the wire, the smaller the particles that will pass through the screen Remember: It is the size of the opening in a screen not the mesh count that determines the size of the particles separated by the screen.

Percent of open area: is the amount of the screen surface, which is not blocked by wire. The greater the wire diameter of a given mesh screen, the less open space between the wires. For example; a 4 mesh screen made of thin wire has a greater percent of opening than a 4 mesh screen made of thick wire.The open area of a non-layered, square or oblong mesh can be calculated and should be available from your screen supplier. (Editor:Kosun Lily.Wang)

Kosun- China Solids Control Leader&Drilling Waste Management Expert

Tel.: +86 29 87304914

Email: sales2@adkosun.com

Contact person: Lily Wang

Online consulting:

http://www.kosun.com

http://www.kosuneco.com

Shaker Screen Replacement Manufacturers

Shaker Screen Replacement Manufacturers-KOSUN

KOSUN is committed to designing the high quality shaker screen to provide our clients the right screen for the perfect fit at competitive price. We are a leading manufacturer of shale shaker screen, offer replacement screen for derrick, NOV, Kemtron, MI Swaco shakers with quality manufactured and good price.

Shaker Screen Replacement Manufacturers
Shaker Screen Replacement Manufacturers

Shale shaker screen is fine mesh (single, dual or triple layered) used for filtering and separating drilling cuttings from mud (drilling fluid). It is of great importance to drilling efficiency. The shale shaker screen is a mesh screen that is created out of woven metal that goes inside the shale shaker. Whenever solids or cuttings are produced from drilling equipment, they are coated in drilling liquid. When those cuttings are shaken over shale shaker screens, the screen is able to capture all of the solid particles and allow any excess mud to drip through the screen where it can then be deposited back into the tank.

When it comes to a solid control system on any type of drilling equipment, the shale shaker is arguably the most important pieces of equipment. With drilling fluid being so important to maintaining drill performance, being able to utilize fluid efficiently is crucial. A shale shaker is what separates any drilling liquid, commonly referred to as mud, from solids, also known as cuttings. On a shale shaker, one of the most important components is the shale shaker screen. The shale shaker screen is actually what separates liquids from solids so having the correct screen can determine how effective drilling equipment operates.

There are many different types of shale shaker screens available on the market today, each with different types of weaving to create the screen and different sizes of mesh. Ultimately choosing the best screen comes down to choosing the finest mesh you possibly can that doesn’t result in drilling liquid being lost from the front of the shaker screen that match the type of shaker equipment you are using.

If you are looking for replacement shaker screens for your drilling equipment, you may consider KOSUN. All of the shale shaker screens that we offer are high quality but extremely affordable. With a wide range of mesh designs and customizable screen options available, we can provide the perfect screen for your equipment at a price you can afford. (Editor:Kosun Lily.Wang)

Kosun- China Solids Control Leader&Drilling Waste Management Expert

Tel.: +86 29 87304914

Email: sales2@adkosun.com

Contact person: Lily Wang

Online consulting:

http://www.kosun.com

http://www.kosuneco.com