Shaker Screen Archives - Shale Shaker Screen,Shaker Screens for Sale,Shale Shaker Screen Manufacturers

2023年3月21日2023年3月21日

How to choose the right shale shaker screen?

Shale shaker screens are an essential component of the drilling equipment used in the oil and gas industry. They are used to separate solids from drilling fluids and prevent clogging of downstream equipment. Selecting the right shale shaker screen is critical to achieving efficient solids control and maximizing drilling performance. In this article, we will discuss the factors that need to be considered when selecting a shale shaker screen.

1, Screen Type

The type of screen is an important factor to consider when selecting a shale shaker screen. There are three main types of screens: woven wire, perforated plate, and synthetic screens.

-Woven wire screens are made of stainless steel wire mesh and are the most common type of screen used in the oil and gas industry. They offer good durability and are suitable for most drilling applications.

-Perforated plate screens are made of steel plates with holes drilled through them. They are more durable than woven wire screens but are less effective at separating finer solids.

-Synthetic screens are made of polymer materials and are designed to offer higher separation efficiency and a longer lifespan than traditional metal screens. They are particularly suitable for drilling in harsh environments and can be used in place of metal screens for improved performance.

2, Screen Mesh Size

The mesh size of the screen is another critical factor to consider when selecting a shale shaker screen. The mesh size refers to the number of openings on the screen surface per linear inch. The larger the mesh size, the smaller the openings, and the finer the solids that can be separated.

For drilling fluids with larger particle sizes, a lower mesh size is recommended. For fluids with finer particles, a higher mesh size is required to achieve efficient separation.

3, Screen Configuration

Shale shaker screens come in various configurations, including flat, pyramid, and hook-strip screens. Flat screens are the most common and are suitable for most drilling applications. Pyramid screens are designed to increase the amount of surface area in contact with the fluid, which improves separation efficiency. Hook-strip screens are easy to install and remove, making them ideal for drilling operations that require frequent screen changes.

4, Screen Quality

The quality of the screen is an essential factor to consider when selecting a shale shaker screen. Poor-quality screens can result in reduced separation efficiency, increased downtime, and increased operating costs.

High-quality screens are made from high-grade materials and are manufactured to tight tolerances to ensure consistent performance. They should be able to withstand the high pressures and temperatures encountered in drilling operations and resist wear and tear.

5, Screen Quantity

The number of screens required depends on the drilling conditions and the type of shale shaker being used. Most shale shakers require between two and four screens. Using more screens can increase the capacity of the shaker and improve separation efficiency.

6, Price

Price is also a consideration when selecting a shale shaker screen. While it is essential to choose a high-quality screen, it is also vital to select a screen that fits within the budget. Synthetic screens are generally more expensive than traditional metal screens but can offer better performance and longer lifespan.

In conclusion, selecting the right shale shaker screen is critical to achieving efficient solids control and maximizing drilling performance. The factors to consider when selecting a shale shaker screen including screen type, mesh size, configuration, quality, quantity, and price. By considering these factors, drilling operators can select a screen that is best suited to their specific drilling conditions and requirements.

KOSUN- China Solids Control Leader&Drilling Waste Management Expert
Email: sales2@adkosun.com
WhatsApp/Wechat:+86 18792396268
Contact person: Lily Wang
Online consulting:
http://www.kosun.com
http://www.kosuneco.com

2022年5月28日2022年5月28日

Features of KOSUN Composite Material Screen and Iron Frame Screen

Composite screen is a commonly used type of screen for drilling Mud Shaker. It is made of stainless steel wire mesh, plastic flat mesh and galvanized sheet. Its common specifications are 1165x585mm, and the mesh number is 20-320 mesh. The composite material screen has the advantages of long service life, good screening effect, low screen use cost, convenient disassembly and assembly, large liquid conductivity, good sand (slag) discharge effect, and long life. Composite material screen is the Ideal accessory on shale shale, desanders, desilters.

The iron frame screen is mainly composed of 2 to 3 layers of stainless steel mesh with the steel frame tightly combined on the frame. The frame is welded by high-strength square steel pipe or flat steel, and has a plurality of reinforcing support ribs. The mesh can be combined with the frame through metal glue, or directly bonded to the frame. The high-strength steel frame and support ribs, as well as the moderately tensioned screen, form a reliable whole, which greatly enhances the flow, strength and service life that the screen can withstand. The mesh number of each layer of mesh cloth is different, and the accurate and reasonable matching can make the screening effect more detailed. The mesh is divided into multiple independent small mesh surfaces to prevent excessive expansion of localized damage. At the same time, it is equipped with a special rubber stopper to repair the damage, which can save time and reduce the cost of use.

As a professional manufacturer of drilling solids control equipment, KOSUN not only designs and manufactures conventional solids control equipment, including: shale shaker, desilter, centrifuge, agitator, and mud tank, but also supplies these equipments various accessories, including: various specifications of screens and vibration motors for mud shale shaker, cyclones for de-sanding and desilting, drums and screw propellers for centrifuges, tank bottom valves for mud tanks Various types of guns, etc.

2020年8月20日2020年8月20日

How to caluclute the size of shaker screen?

Many clients asked us this question, how to revert API to micron of separation point/cut point or mesh for shaker screen mesh, even many of shaker screens manufacturers do not know this well. Some manufacturers use the API number as mesh directly, this is incorrect, if clients do not have professional knowledge, they will use the wrong mesh screens and can not get the ideal result.

Shaker screen API is another mean indicating screen mesh size but more standard and compatible. Mesh size or designation from different suppliers will indicate various separation point or D100 cut point then come to certain API size according to latest API RP13C.

This is a chart to show how to convert mesh to microns, to know how to convert microns (D100 separation), then to know how to convert mesh to API, or API to mesh.

KOSUN- China Solids Control Leader&Drilling Waste Management Expert
Email: sales2@adkosun.com
Wechat:+86 18792396268
Contact person: Lily Wang
Online consulting:
http://www.kosun.com
http://www.kosuneco.com

2017年11月20日

How to Revert API to Micron for Shaker Screens?

Many clients asked us that how to revert API to micron of separation point/cut point or mesh for shaker screen mesh，even many of shaker screens manufacturers do not know this well. Some manufacturers use the API number as mesh directly, this is incorrect, if clients do not have professional knowledge, they will use the wrong mesh screens and can not get the ideal result.

Shaker screen API is another mean indicating screen mesh size but more standard and compatible. Here we will introduce how to revert API to micron for shaker screens.

Mesh Conversion table
Mesh designation	Micron	API number
20	840	20
30	590	30
40	420	40
50	297	50
60	250	60
70	210	70
80	177	80
100	149	100
120	125	120
140	105	140
170	88	170
200	74	200
230	62	230
270	53	270
325	44	325

This is a chart to show how to convert mesh to microns, to know how to convert microns (D100 separation), then to know how to convert mesh to API, or API to mesh.

According to above information we find that mesh size or designation from different suppliers will indicate various separation point or D100 cut point then come to certain API size according to latest API RP13C. Some convert chart for separation point and API size are based on D50 or D84. Those are former version API standard on screen designation. Now almost shaker screens are in compliance with API RP13C.

Shaker Screens is wear part of the shale shaker, mainly classified into soft sieve screen, sieve plate type screen,and frame plate type screen. Product characteristics are wear resistance, wearability, rating of temperature, low cost, easy disassembly, conductivity ( powder ) liquid, good trapping ( dreg ) effect, etc. KOSUN are able to provide you all makes and models shaker screen in oilfield all over the world. Please contact us for more detail and information on Shaker Screens.(Editor:Kosun Lily.Wang)

Kosun- China Solids Control Leader&Drilling Waste Management Expert

Tel.: +86 29 87304914

Email: sales2@adkosun.com

Contact person: Lily Wang

Online consulting:

http://www.kosun.com

http://www.kosuneco.com

2017年11月13日

Shale Shaker Screen Mesh Sizes Table

Many clients asked us that how to revert API To Micron for Shaker screen mesh，even most of shaker screens manufactures in China do not have this knowledge. Some manufacturers use the API number as mesh directly, this will be incorrect, if clients do not have professional knowledge, they will use the wrong mesh screens and can not get the ideal result.

Shaker screen is a very important part of shale shaker spare parts and also valuable parts. There are different of type screens like holk type/frame type, flat screen or pyramid screen, however there is screen mesh that same standard to separate solids particals by miron. How to translate screen mesh to micron ?

Please check the following chart is the relationship between API mesh and microns. There are slight different with API mesh and the standard mesh. If you make 15000 divided the mesh size, it will be microns. For example, if mesh is 100 and then it’s separation micron will be around 15000/100=150micron .

KOSUN is a proffessional manufacturer for shale shaker and shaker screen. We know uch better on how to enhance screen performance or efficiency. Our screens size are conform to API RP13C. Furthermore, right here you will get one-step solutions. No matter what type of Shale Shaker Screens you need, you will get the high quality items at very reasonable price. Please refer to our brief brochure for more reference. Select right shaker screen, select right shaker screen manufacturers.

KOSUN is a professional manufacturer even over 25 years. KOSUN are engaged in offering a wide range of shale shaker screens. We manufacture and operates a complete line of advanced balanced-elliptical and linear-motion Shale Shaker Screens for all onshore and offshore applications. All our products are designed and developed using premium quality raw material and latest technology to ensure that final output meets with industry guidelines. Moreover, we stringently check all the products on several parameters to assure zero defect.(Editor:Kosun Lily.Wang)

Kosun- China Solids Control Leader&Drilling Waste Management Expert

Tel.: +86 29 87304914

Email: sales2@adkosun.com

Contact person: Lily Wang

Online consulting:

http://www.kosun.com

http://www.kosuneco.com

2017年11月9日

Shale Shaker Screen api Size 60 mesh

Shale Shaker Screen api Size 60 mesh: 60 mesh, 250 Micron, 0.25 API range , 0.0098 Inches.

In an effort to better describe multilayered shaker screens, API issued API RP13. API is used to identify the largest solid that would pass through each screen (or the smallest solid captured by the screen); this is called D100. Solids smaller than D100 will pass though a D100 screen. Each screen manufacturer have its own D100 count (screen openings microns), but the micro court should among the same scope related a a certain API count. For example: D100: 137.5 ~165.0 equaled to API 100.

Shaker screen is the most important parts for shale shaker. Suitable screen size and reliable screen quality can greatly reduce drilling cost. And good design shale shaker can prolong lifetime of shaker screen.

Screen size usually indicated by mesh size or API size. Many clients wonder: what is difference of mesh size and API size? can they convert to each other?

Definition of mesh size:Mesh count is the number of opening per inch in directions perpendicular to each other and parallel to the screen wires. For example, a 40-mesh screen would have 40 openings per inch in one direction and 40 openings per inch in a perpendicular direction. In an effort to eliminate calling the screen a “40 by 40” screen, the common terminology resulted in calling the screen a 40-mesh.

During the 1960’s, the throughput volume was increase by making rectangular openings. If the mesh count was 20 opeings in one direction and 40 openings in a perpendicular direction, the screen would be labeled a 20×40 mesh. The marketing ploy, however, was to label the screen with a letter and then the number 60. This implied to many that the screen was a 60-mesh screen.

Although this was not stated explicitly. Rig crews were happy because the “fine-mesh” screens could handle more flow than a normal square-mesh screen. After rectangular screens became common, shale shaker throughtput was increased again. by mounting one screen on top of another screen instead of using only a single layer, see figure.

This layering created even more of a description problem because the opening were now non-uniform and difficult to describe. In the sketch, one square mesh screen is shown superimposed over another square mesh screen. A variety of opening resulted that cannot be described by a single number. (Editor:Kosun Lily.Wang)

Kosun- China Solids Control Leader&Drilling Waste Management Expert

Tel.: +86 29 87304914

Email: sales2@adkosun.com

Contact person: Lily Wang

Online consulting:

http://www.kosun.com

http://www.kosuneco.com

2017年11月2日2017年11月8日

610 Pieces of KOSUN Shaker Screens Sold to Iran

As we all know, Shaker screen is the largest consumable wearing device for solids control equipment.A Cost-effective shaker screen can not only ensure the screening quality of drilling mud, but also can extend the trial life of shale shaker. Shale shaker screens consume a portion cost of drilling, so a cost-effective shaker screen is needed by many drilling contractors.

KOSUN developed a high-quality shaker screen through years of research and trial. Recently, KOSUN has produced a number of screens for the FLC2000 shale shaker. It has been tested by third parties and fully compliance with international standards. 610 Pieces of KOSUN Shaker Screens are ready to delivery to Iran.

KOSUN has been the leading China OEM supplier of quality, high performance screening surfaces for over 20 years. Our entry into manufacturing screens for kinds of shakers has come at the request of numerous operators who desire to improve the performance of their shakers by taking advantage of Kosun’s screen manufacturing technology. KOSUN now has screens available for kinds of internationally renowned shale shakers.

Features and Benefits of KOSUN Shaker Screen:

-Available for Derrick, Brandt, Swaco and KEM-TRON brand shakers.

-API RP 13C compliant

-Long life stainless steel screen cloth

-Triple screen layers

-Bonded to perforated panel

-Quick and easy to repair

-Consistently manufactured, rugged construction

-Mature technology, competitive price

-Ability to handle high flow rates

-Cut point integrity

-Longer screen life

-Minimize nearsize particle blinding

KOSUN is a large-scale enterprise specializing in the production of solids control equipment and solid-liquid separation equipment. After decades of rapid development, KOSUN has developed into a well-known solids control equipment manufacturer at home and abroad. (Editor:Kosun Lily.Wang)

Kosun- China Solids Control Leader&Drilling Waste Management Expert

Tel.: +86 29 87304914

Email: sales2@adkosun.com

Contact person: Lily Wang

Online consulting:

http://www.kosun.com

http://www.kosuneco.com

2017年9月8日2017年11月2日

Shale Shaker Screen Supplier and Manufacturer in China

Shale Shaker screen Supplier and Manufacturer are all over the world. In USA, Canada, Germany, United Kingdom,China, Russia, Kazakstan, Brazil, Middle East, etc. The very famous ones are Derrick Equipment Corporation, NOV Brandt, M-I SWACO, CSI, etc. Almost the famous brand solids control manufacturer produce shaker screens as well. They will supply screens as internal consumption for their own shaker and also replacement screen for other brand shaker.

Different Shaker screen Supplier and Manufacturer will always have different technique and design on screen panels. And the capability is various as well. KOSUN is a professional manufacturer even over 25 years.As shaker screen manufacturer in China, we know much better on how to enhance screen performance or efficiency. No matter what type of shaker screen you need, you will get the high quality items at very reasonable price.

Shale shakers are the first line of defense for a properly designed solids control system. Shakers have been used on drilling rigs since the 1940’s and are a significant part of the drilling process. Shale shakers work by removing solids from drilling fluid as the mud passes over the surface of a vibrating screen. The liquid portion of the mud and solids pass through the screen while larger solids fall off the back end and are thus discarded. Drilling fluids are a key aspect of the drilling process and often lubricate & cool the drill bit and take drilled cuttings from the borehole. Shakers still remain the backbone of any solids control system. As time has progressed, so have these technologies; more advanced and efficient designs have been cultivated including screen technology.

For more than 25 years, KOSUN has manufactured effective solids control and waste management equipment. KOSUN’s driving principal is to provide quality, dependable equipment. KOSUN is an original equipment manufacturer (OEM) of shaker screens focused on today’s drilling contractor needs. Cleaner mud, increased productivity and screen life are key to any drilling operation.

Our professional staff and state-of-the-art equipment allow us to have the capability to design and manufacture a wide range of new items according to the buyer’s requirements.Our ability to provide buyer labels and design services for our clients make us an attractive choice.

Kosun- Solids Control Company/ Drilling Waste Management Company

2017年9月4日2017年11月2日

High Quality Shale Shaker Screen for Sale

The Shale Shaker Screen is a mesh screen that is created out of woven metal that goes inside the shale shaker. Whenever solids or cuttings are produced from drilling equipment, they are coated in drilling liquid. When those cuttings are shaken over shale shaker screens, the screen is able to capture all of the solid particles and allow any excess mud to drip through the screen where it can then be deposited back into the tank.

Shale shaker screen is fine mesh (single, dual or triple layered) used for filtering and separating drilling cuttings from mud (drilling fluid). It is of great importance to drilling efficiency, KOSUN is committed to designing the high quality screening to provide our clients the right screen for the perfect fit at competitive price.

High Quality Shale Shaker Screen for Sale-KOSUN

–Quality manufactured and API compliant shaker screens

-Right screen, Perfect fit, Competitive price.

-Exported to over 35 countries and regions.

-Free screen samples are available for testing purpose.

There are many different types of shale shaker screens available on the market today, each with different types of weaving to create the screen and different sizes of mesh. Ultimately choosing the best screen comes down to choosing the finest mesh you possibly can that doesn’t result in drilling liquid being lost from the front of the shaker screen that match the type of shaker equipment you are using.

If you are looking for replacement shale shaker screens for your drilling equipment, you may want to consider KOSUN. All of the shale shaker screens that we offer are high quality but extremely affordable. With a wide range of mesh designs and customizable screen options available, we can provide the perfect screen for your equipment at a price you can afford.

2017年8月29日

Shaker Screen with Many Types in the World

Shaker screen plays a very important role in the initial stage of the solid control system. If the shaker screen is correct, then you can be assured that the process is on the right track.

With the continuous development of innovation, the further development of technology, human found a new discovery, improved the previous existence. Likewise, the shale shaker screen has undergone modification, improvement and witnessing the new presentation. There are many types of shaker screens on the market.

Some types of shaker screen:

-Derrick shaker screen

There are two Derrick shaker screens

-Flat Screen (PWD)

This is the old Derrick shaker screen model. And pyramid shaking screen is cheaper.

-Pyramid shaker

This is an improved version of the flat screen. Has a higher drilling fluid handling capacity than the flat screen more effective.

-Hookstrip Soft Shaker screen

This is the early use of the vibrating screen. Has been surpassed by the newer models.

Hookstrip flat screen

The Hookstrip flat screen has a vibrating screen for easy sorting, screening and screening. It is usually used by the driller. Layer 2 to 3 layers of hooks and layered screens used in plastic enhancements enhance screen saver.

-Steel frame

This screen is commonly used in the industry. It is made of 2 to 3 layers of stainless steel, tightly tied to the frame, to make it strong. Rubber stoppers can be used to repair gaps or breaks.

This makes the screen cost-effective.

-Composite screen

The composite screen is an improved version of the steel frame. The vibrating screen is lighter and more durable and can withstand high temperatures.

As a professional, knowing the tasks involved in drilling work will inform you to choose a screen.Shaker screen of Kosun manufacturer with more than 20 years experience and gained well recognized owning to its high quality and best customer service. (Editor:Kosun Lily.Wang)