Mud Shaker Screen Sizes Selection

Mud Shaker Screen Sizes sizes selection is based on original shaker screen size. Such as the overall dimension. Shaker screen dimension, usually means the overall size of screen panel. If the screen is framed one, dimension include length, width, height or thickness. If the screen is hook strip, dimension means the length, width, and hook height or hook size.

shaker screen
shaker screen

Besides screen overall size, there are detail size on screen panels. Such as holes shape and size. The screen cloth mesh size. Effective screen area, the non blanked area, and so on.Users should also consider the certain drilling condition or mud property. The main function or achievement we need.

Shale Shaker Screen is wear part of the shale shaker, mainly classified into soft sieve screen, sieve plate type screen,and frame plate type screen.Product characteristics are wear resistance, wearability, rating of temperature, low cost, easy disassembly, conductivity ( powder ) liquid, good trapping ( dreg ) effect, etc.

mud shaker screen sizes
mud shaker screen sizes

The popular shale shaker screen sizes including 700x1050mm, 630x1250mm, 585x1165mm, 710x1250mm, and so on. Mesh sizes for oilfield solids control shaker are usually from API 40-API325.

Almost shaker screen demand is the replacement shaker screen for present shaker. Screens replacement should be completely interchangeable with original or existing one. If user are not sure about screen mesh size or API size selection. Please toward to mud engineer, shaker screen manufacturer. Take their suggestion as reference or guidance. (Editor:Kosun Lily.Wang)

Kosun- China Solids Control Leader&Drilling Waste Management Expert

Tel.: +86 29 87304914

Email: sales2@adkosun.com

Contact person: Lily Wang

Online consulting:

http://www.kosun.com

http://www.kosuneco.com

How to Revert API to Micron for Shaker Screens?

Many clients asked us that how to revert API to micron of separation point/cut point or mesh for shaker screen mesh,even many of shaker screens manufacturers do not know this well. Some manufacturers use the API number as mesh directly, this is incorrect, if clients do not have professional knowledge, they will use the wrong mesh screens and can not get the ideal result.

shaker screens
shaker screens

Shaker screen API is another mean indicating screen mesh size but more standard and compatible. Here we will introduce how to revert API to micron for shaker screens.

Mesh Conversion table

Mesh designation

Micron API number

20

840

20

30

590

30

40

420

40

50

297

50

60

250

60

70

210

70

80

177

80

100

149

100

120

125

120

140

105

140

170

88

170

200

74

200

230

62

230

270

53

270

325 44

325

This is a chart to show how to convert mesh to microns, to know how to convert microns (D100 separation), then to know how to convert mesh to API, or API to mesh.

According to above information we find that mesh size or designation from different suppliers will indicate various separation point or D100 cut point then come to certain API size according to latest API RP13C. Some convert chart for separation point and API size are based on D50 or D84. Those are former version API standard on screen designation. Now almost shaker screens are in compliance with API RP13C.

Shaker Screens is wear part of the shale shaker, mainly classified into soft sieve screen, sieve plate type screen,and frame plate type screen. Product characteristics are wear resistance, wearability, rating of temperature, low cost, easy disassembly, conductivity ( powder ) liquid, good trapping ( dreg ) effect, etc. KOSUN  are able to provide you all makes and models shaker screen in oilfield all over the world. Please contact us for more detail and information on Shaker Screens.(Editor:Kosun Lily.Wang)

Kosun- China Solids Control Leader&Drilling Waste Management Expert

Tel.: +86 29 87304914

Email: sales2@adkosun.com

Contact person: Lily Wang

Online consulting:

http://www.kosun.com

http://www.kosuneco.com

Shale Shaker Screen Mesh Sizes Table

Many clients asked us that how to revert API To Micron for Shaker screen mesh,even most of shaker screens manufactures in China do not have this knowledge. Some manufacturers use the API number as mesh directly, this will be incorrect, if clients do not have professional knowledge, they will use the wrong mesh screens and can not get the ideal result.

Shaker Screen Mesh
Shaker Screen Mesh

Shaker screen is a very important part of shale shaker spare parts and also valuable parts. There are different of type screens like holk type/frame type, flat screen or pyramid screen, however there is screen mesh that same standard to separate solids particals by miron. How to translate screen mesh to micron ?

Please check the following chart is the relationship between API mesh and microns. There are slight different with API mesh and the standard mesh. If you make 15000 divided the mesh size, it will be microns. For example, if mesh is 100 and then it’s separation micron will be around 15000/100=150micron .

Shale Shaker Screen Mesh Sizes Table
Shale Shaker Screen Mesh Sizes Table

KOSUN is a proffessional manufacturer for shale shaker and shaker screen. We  know uch better on how to enhance screen performance or efficiency. Our screens size are conform to API RP13C. Furthermore, right here you will get one-step solutions. No matter what type of Shale Shaker Screens you need, you will get the high quality items at very reasonable price. Please refer to our brief brochure for more reference. Select right shaker screen, select right shaker screen manufacturers.

KOSUN is a professional manufacturer even over 25 years. KOSUN are engaged in offering a wide range of shale shaker screens. We manufacture and operates a complete line of advanced balanced-elliptical and linear-motion Shale Shaker Screens for all onshore and offshore applications. All our products are designed and developed using premium quality raw material and latest technology to ensure that final output meets with industry guidelines. Moreover, we stringently check all the products on several parameters to assure zero defect.(Editor:Kosun Lily.Wang)

Kosun- China Solids Control Leader&Drilling Waste Management Expert

Tel.: +86 29 87304914

Email: sales2@adkosun.com

Contact person: Lily Wang

Online consulting:

http://www.kosun.com

http://www.kosuneco.com

 

Shale Shaker Screen api Size 60 mesh

Shale Shaker Screen api Size 60 mesh: 60 mesh, 250 Micron, 0.25 API range , 0.0098 Inches.

In an effort to better describe multilayered shaker screens, API issued API RP13. API is used to identify the largest solid that would pass through each screen (or the smallest solid captured by the screen); this is called D100. Solids smaller than D100 will pass though a D100 screen. Each screen manufacturer have its own D100 count (screen openings microns), but the micro court should among the same scope related a a certain API count. For example: D100: 137.5 ~165.0 equaled to API 100.

shaker screen
shaker screen

Shaker screen is the most important parts for shale shaker. Suitable screen size and reliable screen quality can greatly reduce drilling cost. And good design shale shaker can prolong lifetime of shaker screen.

Screen size usually indicated by mesh size or API size. Many clients wonder: what is difference of mesh size and API size? can they convert to each other?

Definition of mesh size:Mesh count is the number of opening per inch in directions perpendicular to each other and parallel to the screen wires. For example, a 40-mesh screen would have 40 openings per inch in one direction and 40 openings per inch in a perpendicular direction. In an effort to eliminate calling the screen a “40 by 40” screen, the common terminology resulted in calling the screen a 40-mesh.

shake shaker screen sizes
shake shaker screen sizes

During the 1960’s, the throughput volume was increase by making rectangular openings. If the mesh count was 20 opeings in one direction and 40 openings in a perpendicular direction, the screen would be labeled a 20×40 mesh. The marketing ploy, however, was to label the screen with a letter and then the number 60. This implied to many that the screen was a 60-mesh screen.

Although this was not stated explicitly. Rig crews were happy because the “fine-mesh” screens could handle more flow than a normal square-mesh screen. After rectangular screens became common, shale shaker throughtput was increased again. by mounting one screen on top of another screen instead of using only a single layer, see figure.

This layering created even more of a description problem because the opening were now non-uniform and difficult to describe. In the sketch, one square mesh screen is shown superimposed over another square mesh screen. A variety of opening resulted that cannot be described by a single number. (Editor:Kosun Lily.Wang)

Kosun- China Solids Control Leader&Drilling Waste Management Expert

Tel.: +86 29 87304914

Email: sales2@adkosun.com

Contact person: Lily Wang

Online consulting:

http://www.kosun.com

http://www.kosuneco.com

610 Pieces of KOSUN Shaker Screens Sold to Iran

As we all know, Shaker screen is the largest consumable wearing device for solids control equipment.A Cost-effective shaker screen can not only ensure the screening quality of drilling mud, but also can extend the trial life of shale shaker. Shale shaker screens consume a portion cost of drilling, so a cost-effective shaker screen is needed by many drilling contractors.

KOSUN developed a high-quality shaker screen through years of research and trial. Recently, KOSUN has produced a number of screens for the FLC2000 shale shaker. It has been tested by third parties and fully compliance with international standards. 610 Pieces of KOSUN Shaker Screens are ready to delivery to Iran.

shaker screen
shaker screen

KOSUN has been the leading China OEM supplier of quality, high performance screening surfaces for over 20 years. Our entry into manufacturing screens for kinds of shakers has come at the request of numerous operators who desire to improve the performance of their shakers by taking advantage of Kosun’s screen manufacturing technology. KOSUN now has screens available for kinds of internationally renowned shale shakers.

Features and Benefits of KOSUN Shaker Screen:

-Available for Derrick, Brandt, Swaco and KEM-TRON brand shakers.

-API RP 13C compliant

-Long life stainless steel screen cloth

-Triple screen layers

-Bonded to perforated panel

-Quick and easy to repair

-Consistently manufactured, rugged construction

-Mature technology, competitive price

-Ability to handle high flow rates

-Cut point integrity

-Longer screen life

-Minimize nearsize particle blinding

KOSUN is a large-scale enterprise specializing in the production of solids control equipment and solid-liquid separation equipment. After decades of rapid development, KOSUN has developed into a well-known solids control equipment manufacturer at home and abroad. (Editor:Kosun Lily.Wang)

Kosun- China Solids Control Leader&Drilling Waste Management Expert

Tel.: +86 29 87304914

 

Email: sales2@adkosun.com

Contact person: Lily Wang

Online consulting:

http://www.kosun.com

http://www.kosuneco.com

Shale Shaker Screen Supplier and Manufacturer in China

Shale Shaker screen Supplier and Manufacturer  are all over the world. In USA, Canada, Germany, United Kingdom,China, Russia, Kazakstan, Brazil, Middle East, etc. The very famous ones are Derrick Equipment Corporation, NOV Brandt, M-I SWACO, CSI, etc. Almost the famous brand solids control manufacturer produce shaker screens as well. They will supply screens as internal consumption for their own shaker and also replacement screen for other brand shaker.

shaker screens manufacturers
shaker screens manufacturers

Different Shaker screen Supplier and Manufacturer will always have different technique and design on screen panels. And the capability is various as well. KOSUN is a professional manufacturer even over 25 years.As shaker screen manufacturer in China, we know much better on how to enhance screen performance or efficiency. No matter what type of shaker screen you need, you will get the high quality items at very reasonable price.

Shale shakers are the first line of defense for a properly designed solids control system. Shakers have been used on drilling rigs since the 1940’s and are a significant part of the drilling process. Shale shakers work by removing solids from drilling fluid as the mud passes over the surface of a vibrating screen. The liquid portion of the mud and solids pass through the screen while larger solids fall off the back end and are thus discarded. Drilling fluids are a key aspect of the drilling process and often lubricate & cool the drill bit and take drilled cuttings from the borehole. Shakers still remain the backbone of any solids control system. As time has progressed, so have these technologies; more advanced and efficient designs have been cultivated including screen technology.

shale shaker screen
shale shaker screen

For more than 25 years, KOSUN has manufactured effective solids control and waste management equipment. KOSUN’s driving principal is to provide quality, dependable equipment.  KOSUN is an original equipment manufacturer (OEM) of shaker screens focused on today’s drilling contractor needs. Cleaner mud, increased productivity and screen life are key to any drilling operation.

Our professional staff and state-of-the-art equipment allow us to have the capability to design and manufacture a wide range of new items according to the buyer’s requirements.Our ability to provide buyer labels and design services for our clients make us an attractive choice.

Kosun- Solids Control Company/ Drilling Waste Management Company

High Quality Shale Shaker Screen for Sale

The Shale Shaker Screen is a mesh screen that is created out of woven metal that goes inside the shale shaker. Whenever solids or cuttings are produced from drilling equipment, they are coated in drilling liquid. When those cuttings are shaken over shale shaker screens, the screen is able to capture all of the solid particles and allow any excess mud to drip through the screen where it can then be deposited back into the tank.

shale shaker screen
shale shaker screen

Shale shaker screen is fine mesh (single, dual or triple layered) used for filtering and separating drilling cuttings from mud (drilling fluid). It is of great importance to drilling efficiency, KOSUN is committed to designing the high quality screening to provide our clients the right screen for the perfect fit at competitive price.

shale shaker screen for sale
shale shaker screen for sale

High Quality Shale Shaker Screen for Sale-KOSUN

Quality manufactured and API compliant shaker screens

-Right screen, Perfect fit, Competitive price.

-Exported to over 35 countries and regions.

-Free screen samples are available for testing purpose.

shale shaker screens
shale shaker screens

There are many different types of shale shaker screens available on the market today, each with different types of weaving to create the screen and different sizes of mesh. Ultimately choosing the best screen comes down to choosing the finest mesh you possibly can that doesn’t result in drilling liquid being lost from the front of the shaker screen that match the type of shaker equipment you are using.

If you are looking for replacement shale shaker screens for your drilling equipment, you may want to consider KOSUN. All of the shale shaker screens that we offer are high quality but extremely affordable. With a wide range of mesh designs and customizable screen options available, we can provide the perfect screen for your equipment at a price you can afford.

Shaker Screen with Many Types in the World

Shaker screen plays a very important role in the initial stage of the solid control system. If the shaker screen is correct, then you can be assured that the process is on the right track.

shaker screen
Shaker Screen

With the continuous development of innovation, the further development of technology, human found a new discovery, improved the previous existence. Likewise, the shale shaker screen has undergone modification, improvement and witnessing the new presentation. There are many types of shaker screens on the market.

Some types of shaker screen:

-Derrick shaker screen

There are two Derrick shaker screens

-Flat Screen (PWD)

This is the old Derrick shaker screen model. And pyramid shaking screen is cheaper.

-Pyramid shaker

This is an improved version of the flat screen. Has a higher drilling fluid handling capacity than the flat screen more effective.

-Hookstrip Soft Shaker screen

This is the early use of the vibrating screen. Has been surpassed by the newer models.

Hookstrip flat screen

The Hookstrip flat screen has a vibrating screen for easy sorting, screening and screening. It is usually used by the driller. Layer 2 to 3 layers of hooks and layered screens used in plastic enhancements enhance screen saver.

-Steel frame

This screen is commonly used in the industry. It is made of 2 to 3 layers of stainless steel, tightly tied to the frame, to make it strong. Rubber stoppers can be used to repair gaps or breaks.

This makes the screen cost-effective.

-Composite screen

The composite screen is an improved version of the steel frame. The vibrating screen is lighter and more durable and can withstand high temperatures.

shaker screens
shaker screens

As a professional, knowing the tasks involved in drilling work will inform you to choose a screen.Shaker screen of Kosun manufacturer with more than 20 years experience and gained well recognized owning to its high quality and best customer service. (Editor:Kosun Lily.Wang)

How to Properly Use Shale Shaker Screen?

 Shaker Screen

Shaker Screen consists of a frame that can either be of steel or plastic, into which mesh can be fitted. This mesh does the work of separating the mixture of solid and drilling fluid. A binding material is used to bind the mesh with the frame.

shaker screen
shaker screen

For maximum efficiency,  Shaker Screen must be used properly. Following points describe how to properly use it.
–    The cloth that is used for making the mesh must be of good quality. Also, if the layering of the mesh is increased, the efficiency of the screen will automatically increase and the fineness of the mesh will also increase.
–    Methods must be implemented to increase the life of the screen. For this the first method is to have a very strong screen so that the meshes are supported very firmly. The second method is to provide proper tensioning to the screen.
–    The screen must be protected from over tensioning or under tensioning.
–    When not in use, the screens must be properly removed from the machine, cleaned and stored properly. Extra care must be taken while storing the screen.
–    Also, when the screen in being installed, care must be taken that they are not mishandled. Mishandling of the screen, especially during installation may cause extra wear and tear.
–    The weight of the mixture that is being fed to the screen must be in accordance to the amount of weight that the screen can handle. Different types of screens are available for various sizes of the mixture.
–    The screens must be cleaned frequently and carefully. Care that must be taken during cleaning the screen is, the water that is being used is not of very high pressure or else it may cause the mesh to unbind from the frame.

KOSUN will supply better goods and services to customers continually.

 

Brandt Shaker Screen Replacement – Drilling Fluid Equipment

Brandt Shaker Screen

Brandt shaker screen is the key component in shale shaker equipment. They function as a sieve to block the solid drilling waste and let the precious drilling fluid to be carried to a separate channel for further treatment.

Shaker Screen is used in Shale Shakers as part of solid control system in drilling operations of various industries, such as oil and gas drilling, mining, coal cleaning, etc. They primarily serve the purpose of separating drilling cuttings from the drilling fluids.

 

Brandt shaker screen replacement
Brandt shaker screen replacement

Drilling fluid is a cocktail of number of chemicals that help in the drilling process. Drilling fluid is prepared in two variations – water based and oil based, and they are very costly to obtain. They serve as lubricant agent to keep the drilling waste management system efficiently functioning. They keep the drilling bit cool and clean to penetrate deeper into the borehole.  And because of these reasons, operators invest in technologies to lower their overall operational cost and also for the environmental purpose. Shale Shaker are one such equipment to achieve that goal.

Shaker Screen has two integral parts – a screen Panel and a screen Mesh. A screen panel will hold the mesh in place, to efficiently serve its purpose. It is much like a larger frame that holds smaller sections of the mesh with help of intersections. The frame itself comes in different material and shape. One key differentiator among them is the area of mesh between these intersection, that could be utilized for the screening. These intersections are known as “blanking”. The lower the blanking better the shaker screen’s performance.

The screen mesh could be understood as a piece of cloth woven with the wires to form fine rectangular openings. The screen mesh comes into variety in terms of its durability and conductance. Then there is a binding agent that joins the screen panel with the screen mesh.
The most modern development in shaker screen field is introduction 3D screen technology.