How Vital the Shale Shaker Screen Mesh Plays in Solid Control System?

If the drilling mud is compared to blood, the shale shaker acts as a kidney.
In that way, the shale shaker screen mesh is the necessary filtering component for the whole solid control system. Choose the right shaker screen mesh for your drilling slurry purified equipment, resulting in high efficiency of mud recovery and decreased drilling cost.

The shale shaker screen is used to achieve the screening and classification of materials. KOSUN shale shaker screens mesh is usually made of wire or other wear-resistant materials, with different apertures and mesh sizes to meet the screening needs of different particle sizes of materials.

shale shaker screen mesh


The main function of the shale shaker screen mesh is to filter and separate the material, to distinguish the coarse particles from the fine particles, and to achieve the screening of the material. Through the vibration movement of the shale shaker screen, the material moves and collides on the screen, and the larger particles of the material cannot pass through the aperture of the screen and are screened out, while the smaller particles of the material pass through the aperture of the screen.


The selection of shale shaker screen mesh should be determined according to the specific screening requirements and material characteristics. Different screen sizes and mesh sizes can meet the screening accuracy and yield requirements of different materials. Generally speaking, the smaller the screen aperture, the higher the screening accuracy, but the yield may be reduced accordingly; The larger the screen aperture, the higher the yield, and the screening accuracy may be reduced.


The shale shaker screen mesh also requires regular maintenance and replacement. With the increase of the use time and the wear of the material, there may be problems such as damage, fatigue, and blockage on the screen, which need to be repaired or replaced in time to ensure the normal operation and screening effect of the shale shaker screen.


KOSUN shale shaker screen mesh is compliant with the American API standards, featuring stable performance and mature technology. They offer high screening precision and can accurately separate particles of different sizes. During the screening process, the vibration and impact forces effectively prevent screen blockages, ensuring consistent screening performance. The screens have a simple structure, making installation and maintenance convenient, while reducing maintenance and replacement costs.


The shale shaker screens produced by KOSUN are compatible with internationally renowned brands such as Derrick, Brandt, and Swaco.

The drilling rig shale shaker is a separation equipment

Xi an KOSUN drilling rig shale shaker is a kind of equipment in the drilling waste treatment system, which is used to separate the drilling cuttings separated from the solid control equipment and the drilling fluid contained in it, which…
The drilling rig shale shaker is a kind of equipment in the drilling waste treatment system, which is used to separate the drilling cuttings from the solid control equipment and the drilling fluid contained in it, which has two advantages: first, reduces the total amount of drilling cuttings discharged, reduce the discharge cost and environmental pollution. second, the secondary recovery of drilling fluid can be recycled to reduce the cost of drilling fluid.

The shale shaker is a high-frequency linear vibration machine, it is equipped with four screens and two vibration motors and has the characteristics of manual adjustment of screen frame angle when working, the linear motion shale shaker can adjust the angle of the screen frame between -1° and +5° when running. Thanks to the innovation of structural design, Xi ‘an KOSUN drilling rig shale shaker can efficiently separate drilling fluid from drilling cuttings. The vibration motor is fixed to the screen frame and positioned on the screen box with a high-strength support base. By positioning the vibration motor in this way, the high-intensity exciting force (G-force) can be directly applied to the screen cloth. The vibration isolation device can protect the base frame from the vibration of the screen frame. The cuttings are fed into the hopper at the end of the mud drying shaker box by the conveyor.

Tags: drilling rig shale shaker, linear motion shale shaker, shale shakers for sale

shale shaker in drilling rig

KOSUN- China Solids Control Leader&Drilling Waste Management Expert
Email: sales2@adkosun.com
WhatsApp/Wechat:+86 13379250593
Contact person: Monica Li
Online consulting:
http://www.kosun.com
http://www.kosuneco.com

Linear Shale Shakers Have Significant Advantages in Handling Large Volumes of Drilling Fluids

KOSUN Machinery’s QZS series linear shale shakers use vibrating motors as the vibration source, causing materials to be thrown up on the screen and move forward in a straight line. They have the advantages of low energy consumption, high output, simple structure, easy maintenance, fully enclosed structure, no dust scattering, and automatic discharge. They are more suitable for assembly line operations. Additionally, KOSUN Machinery’s QZS linear shale shakers can adjust the solid separation effect through the AWD adjustment system.
Linear shale shakers have clear advantages in processing large volumes of drilling fluids. In such conditions, the powerful excitation force output by the linear vibrating screen, along with its efficient linear vibration trajectory, quickly removes a large amount of solid matter, effectively eliminating larger particles from the drilling fluid.

Features and advantages:

  1. High G-force vibration intensity (adjustable according to operating conditions).
  2. Fast drilling cuttings conveying speed and high processing capacity.
  3. Can handle large volumes of high-density drilling fluids.
  4. Screen frame angle adjustment device with an adjustment range of -1° to 5°.
  5. Quick tensioning system for easy replacement of screens.
  6. Feed box available in weir type and box type.
  7. Hooked-edge screens available in flat screen type.

KOSUN Machinery is a leader in the solid control industry and an expert in drilling waste management. Many products, such as their non-excavation mud recycling systems and Black Rhino series, are highly trusted by customers. KOSUN’s dedication and professionalism have forged the power of their brand!

Tag: linear shale shakers

Analyzing the Current Situation and Future Development Trends of the Oil Drilling Mud Linear Shale Shaker Market

Analyzing the Current Situation and Future Development Trends of the Oil Drilling Mud Linear Shale Shaker Market

The shale shaker industry has a great demand, driven by industries such as petroleum drilling, coal, mining, steel, water conservancy, power generation, and pharmaceuticals, which present a significant market demand.

KOSUN Oil drilling mud linear shale shaker

The application of oil drilling mud linear shale shaker mainly includes:

  1. Screening solid particles: Linear vibrating screens effectively screen and separate solid particles generated during drilling, such as cuttings and rock fragments, to prevent them from entering the drilling fluid system.
  2. Cleaning and recycling mud: Linear shale shakers are used to clean and process waste or used drilling mud, removing impurities and solid particles, allowing the mud to be recycled, reducing costs, and improving drilling efficiency.
  3. Adjusting mud properties: Linear shale shakers adjust the content and particle size distribution of solid particles in drilling mud through screening, thereby changing the rheological properties and suspension performance of the mud to meet drilling requirements in different formations.

In the future, the development trends of oil drilling mud linear shale shakers mainly include:

  1. Improving screening efficiency: With the increase in drilling depth and complexity, higher requirements are placed on the screening efficiency of drilling mud. Future development will focus on improving the screening efficiency and processing capacity of linear shale shakers to meet higher standards for drilling operations.
  2. Enhancing adaptability and stability: Drilling operations take place under different geological conditions, requiring linear shale shakers to have strong adaptability and stability. Future development will focus on researching and developing screening technologies and equipment that can adapt to different geological environments, improving reliability and adaptability.
  3. Intelligent and automated development: With the advancement of technology, oil drilling mud linear shale shakers will also move towards intelligent and automated development. By introducing advanced sensors, automatic control systems, and remote monitoring technology, intelligent operation, fault diagnosis, and remote control of equipment can be realized, improving drilling efficiency and safety.

In conclusion, oil drilling mud linear shale shakers play an important role in drilling operations. Future development will focus on improving screening efficiency, enhancing adaptability and stability, and promoting the application of intelligent and automated technologies.

With the advancement of shale shaker technology, there is an increasing demand both domestically and internationally for high processing capacity, high screening efficiency, and reliable operation of linear shale shakers. Therefore, KOSUN is vigorously developing large-scale and intelligent machinery, seeking solutions in terms of equipment quantity, quality, new technologies, and funding. KOSUN invests over 100 million RMB annually in product research and development.
KOSUN responds to the trend of technological development, manufacturing high-quality products, strictly ensuring product quality, and ensuring that every product leaving the factory passes inspection. At the same time, KOSUN pays great attention to after-sales service, providing professional and considerate support to customers, and promptly resolving any issues that may arise. Over the past 30 years, KOSUN’s products and services have received consistent praise from customers.
KOSUN actively engages in R&D of more precise equipment according to customer needs, with a focus on quality, technology, and service as its tenets. KOSUN strives to develop high-end shale shakers and aims to firmly establish a position in the shale shakers industry in the future.

Shale shaker screen manufacturer KOSUN

KOSUN has been a shale shaker screen manufacturer for more than 30 years. We not only manufacture shale shaker screens but also produce shale shaker screen parts: shale shaker screen meshes. Our shale shaker screens are available in Linear Motion Shale Shaker and Balanced Elliptical Motion Shale Shaker. As first-level solid control equipment in oil drilling, shale shaker screens are used to separate coarse rock debris and are applied in oilfield drilling fluids, solid phase control, and mud cleaning.

As a shale shaker screen manufacturer, we have a deep understanding of how to improve screen mesh performance and efficiency. Our shale shake screen sizes comply with API RP13C standards. All our products are designed and developed using premium quality raw materials and the latest technology to ensure that final output meets with industry guidelines.

We can manufacture screen meshes matching KOSUN shale shaker screens, desilters, and desanders. We offer sand-mode polyurethane screens, rubber screens, vibrating screens, and PU screens. We can also customize screen meshes for various models of shale shaker screens.

At KOSUN, our engineers and design professionals can assist in providing shale shaker screens with a range of screen opening sizes for solid control, fluid systems, and size control. The arrangement of layers in stainless steel wire mesh cloth ensures optimal filtration effectiveness for pre-tensioned vibrating screens. Customers can choose from various frames and bar patterns. We serve customers by understanding their goals and sharing their vision.


We will provide the best solutions for shale shaker desilters, and desanders equipment. For more information, please contact us immediately.

Tags: shale shaker screen manufacturers, Brandt screen, shaker screens for sale, shale shaker screen, shale shaker screen sizes, shale shaker screens for sale, shale shaker screen suppliers

KOSUN- China Solids Control Leader&Drilling Waste Management Expert
Email: sales2@adkosun.com
WhatsApp/Wechat:+86 13379250593
Contact person: Monica Li
Online consulting:
http://www.kosun.com
http://www.kosuneco.com

Shale Shaker Common Faults and Daily Maintenance Skills

Shale Shaker is the first level of solid control equipment in the drilling fluid purification system, which is used to separate the large particles of drill cuttings contained in the drilling fluid, and the drilling fluid containing smaller particles after treatment can enter the next level of solid control equipment for further processing.

We may encounter some problems in the process of using shale shaker, first of all, we should learn to eliminate the following common failures:

1, Motorized motor rotation is bad

2, Abnormal sound

3, raw materials can not be automatically discharged

4, Fine mesh is easy to break

5, Discharge frame outlet cracked

The following is the daily maintenance skills of KOSUN Shale Shaker to increase the service life of your equipment:

1, Before starting: check whether the coarse mesh and fine mesh are broken or not, and whether each group of beam ring is tightly locked.

2, When starting: pay attention to whether there are abnormal noises, whether the power supply is stable, and whether there is any abnormal vibration.

3, After use: clean up the regular maintenance after each use:

(1) Regularly check the coarse and fine nets and springs for fatigue and breakage, and whether all parts of the body are damaged due to vibration.

(2) motor running two weeks, must be supplemented with a timely lithium-based grease. Accumulate 1500 hours of operation, check the bearings, and replace them immediately if they are damaged.

Tags: shale shaker, drilling fluid, solid control equipment, drill cuttings

Related Products:

https://www.kosun.com/products/solids-control-equipment/shale-shaker.html

Four Types of driling mud shale shaker sceens and its advantages

Driling mud shale shaker sceens are an essential component of oil drilling equipment. These screens are designed to filter out large solids from drilling fluid to protect downstream equipment and maintain the quality of the drilling mud. The shale shaker sceens come in various types, each with its own unique features and advantages.

Iron Frame Screen-KOSUN
Iron Frame Screen-KOSUN

The first type of drilling shale shaker sceen is the hook strip soft screen.

This screen is made of multiple layers of mesh and is typically used in shallow drilling applications. The screen’s primary advantage is that it is easy to install and replace, making it a cost-effective option for drilling companies.

The second type of drilling shale shaker sceen is the frame flat screen.

This screen is made of a single layer of mesh that is stretched over a frame, making it more durable than the hook strip soft screen. The frame flat screen is ideal for deep drilling applications where high volumes of solids need to be removed from the drilling fluid. Additionally, it is easy to maintain and repair, which reduces downtime and improves operational efficiency.

The third type of drilling shale shaker sceen is the pyramid screen.

This screen is made of multiple layers of mesh that are arranged in a pyramid shape, providing more surface area for filtering solids. The pyramid screen is highly efficient in removing solids from drilling fluid and can withstand high flow rates. Furthermore, it is less prone to clogging, which reduces maintenance and replacement costs.

The fourth type of drilling vibration screen is the composite screen.

This screen is made of a combination of mesh and a perforated metal plate, providing greater strength and durability. The composite screen is highly resistant to wear and tear and can withstand harsh drilling conditions, making it a popular choice among drilling companies operating in challenging environments.

In conclusion, driling mud shale shaker sceens are an essential component of oil drilling equipment, and each type of screen has its unique features and advantages. The hook strip soft screen is easy to install and replace, the frame flat screen is durable and ideal for deep drilling applications, the pyramid screen is highly efficient and less prone to clogging, and the composite screen is highly resistant to wear and tear. By choosing the right type of screen for their drilling application, drilling companies can improve operational efficiency and reduce maintenance and replacement costs.

KOSUN- China Solids Control Leader&Drilling Waste Management Expert
Email: sales2@adkosun.com
WhatsApp/Wechat:+86 18792396268
Contact person: Lily Wang
Online consulting:
http://www.kosun.com
http://www.kosuneco.com

The sewage treatment industry still has a lot of things to do.

Although the sewage treatment capacity, treatment capacity and treatment rate are all improving, it does not mean that the sewage treatment effect is improving simultaneously. Therefore, under the big theme of improving the quality and efficiency of sewage today, the sewage treatment industry still has a lot of things to do.

In addition, for water enterprises in the formulation of corporate strategy, the assessment objectives as a starting point. The first thing an enterprise needs to consider is whether the assessment is the growth of scale or the growth of business revenue, and the path is different under different standards. Some companies are thinking about scale expansion and how much future assets they would have if they paid a certain price per ton of water.

In terms of sewage discharge standards, statistics are carried out from the two dimensions of the current sewage discharge standard and the functional target of the receiving water body. Beijing standard B will be implemented for about 60% of projects, and Beijing standard A will be implemented for around 20.Beijing has relatively special requirements in terms of standards due to some problems such as reuse of tailwater and supplement of landscape water. In Tianjin project, landmark B accounts for 37%, while landmark A accounts for 39%.In Hubei, Shanghai and Guizhou, grade A is dominant, but grade B in Hubei and Guizhou also has A certain proportion. It is not recommended to use the current emission standards to push back the expansion of enterprises in the market. There is still a certain proportion of sewage treatment projects in the wood powder province to implement the level I B standard, but it does not mean that it has a large need for bidding, so it can only meet the discharge standard. In addition, there are some special places, such as Anhui, which have special standards due to Chaohu lake and requirements for watershed management in the great protection of the Yangtze river.

Kosun Environmental Engineering oil sludge treatment

Kosun Environmental Engineering oil sludge treatment scheme 1:Air flotation scheme for oil sludge recovery and separation system.
The application of the air flotation scheme in the oil sludge recovery and separation system can effectively realize the separation of oil, water and mud, and recover the reusable oil products in the sludge. At the same time, targeted chemical agents are used to reduce the oil content of the discharged sludge, with the lowest oil content of 0.5%, meeting the environmental protection emission standard.

Kosun Environmental Engineering oil sludge treatment scheme 2:Skid-mounted oil sludge treatment system.
On the basis of introducing advanced separation technology from Europe and combining with domestic military manufacturing team, Kosun Environmental Engineering is specialized in manufacturing high-speed horizontal screw centrifuges.With the development concept of combining independent research and introduction, the company strives to make a breakthrough in the application function of centrifuge physics, so as to solve the secondary pollution problem caused by chemical treatment.Company research and development of special oil sludge, dirty oil, aging oil two phase and three phase horizontal screw centrifuge won the unprecedented good results in production practice. The various indicators are better than national standards, with a core of the special oil sludge horizontal screw centrifuge treatment system is fully operational, it will reduce the labor intensity of users, reduce the production cost of the using enterprise, at the same time can also provide cost-effective manufacturing in China for the international market.

Kosun Environmental Engineering oil sludge treatment scheme 3:Analytical processing technology of electric radiation and heat.
Kosun Environmental Engineering analytical processing technology of electric radiation and heat is mainly composed of “sludge pretreatment + analytical processing of electric radiation and heat + water treatment” and other processes.In order to meet the requirements of “reduction” of the factory, this scheme mainly realizes reduction of oily sludge through the analytical processing technology of electric radition and heat, which make the liquid phase reduction rate over 94%.

Application range of Kosun Environmental Engineering oil siudge treatment:
1.Drilling mud
2.Field oil
3.Oil field drilling oil base mud deoiling treatment
4.Waste machinery lubricating oil and emuision oil treatment
5.Fracturing fluid and flowback effluent
6.Complex mixed oil sludge from industrial oil sludge garbage pit
7.Pelagic tanker bilge oil sludge
8.Oil refinery water treatment oily scum and oily bottom sludge and so on
9.Oil sludge at tank bottom of oil field union station
10.Sediment isolation layer in natural sedimentation and dehydration of oil field union station
11.Slag containing sludge from ship fuel oil and lubricating oil separator
12.Coal tar is extracted from coal chemical industry
13.Aging oil of oil field union station
14.Oil-bearing scum produced during water treatment in oil field
15.Oily sludge treatment in oil chemical plants
16.Other Mineral-bearing oil sludge sand treatment

Tel.: +86 29 87304914

Email: sales2@adkosun.com

Contact person: Lily Wang

Online consulting:

http://www.kosun.com

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