Shale Shaker Screen for Mud Vibrators

Shale Shaker Screen for Mud Vibrators:

Shale Shaker Screens are one of the major business for KOSUN. We understand that the cost-effective shale shaker screens are very important for the drilling operations solids control equipment. So KOSUN keeps research and develop the best technology to manufacture top quality shaker screens for our clients. With our distribution network and cost-effective products, KOSUN Shale Shaker Screens are popular  around the world.

Shale Shaker Screen
Shale Shaker Screen

Shale shaker Screens are wear part of the shale shaker, mainly classified into soft sieve screen, sieve plate type screen,and frame plate type screen. Product characteristics are wear resistance, wearability, rating of temperature, low cost, easy disassembly, conductivity ( powder ) liquid, good trapping ( dreg ) effect, etc.

As we all know, Shaker screen is the largest consumable wearing device for solids control equipment. A Cost-effective shaker screen can not only ensure the screening quality of drilling mud, but also can extend the trial life of shale shaker. Shale shaker screens consume a portion cost of drilling, so a cost-effective shaker screen is needed by many drilling contractors.

Features and Benefits of KOSUN Shale Shaker Screen:

-API RP 13C compliant

-Long life stainless steel screen cloth

-Triple screen layers

-Bonded to perforated panel

-Quick and easy to repair

-Consistently manufactured, rugged construction

-Mature technology, competitive price

-Ability to handle high flow rates

-Cut point integrity

-Longer screen life

-Minimize nearsize particle blinding

KOSUN has been the leading China OEM supplier of quality, high performance screening surfaces for over 20 years. Our entry into manufacturing screens for kinds of shakers has come at the request of numerous operators who desire to improve the performance of their shakers by taking advantage of Kosun’s screen manufacturing technology. KOSUN now has screens available for kinds of internationally renowned shale shakers. (Editor:Kosun Lily.Wang)

Kosun- China Solids Control Leader&Drilling Waste Management Expert

Tel.: +86 29 87304914

Email: sales2@adkosun.com

Contact person: Lily Wang

Online consulting:

http://www.kosun.com

http://www.kosuneco.com

 

How to Select Shale Shaker Screen Manufacturers?

Different shale shaker screen manufacturers will always have different technique and design on screen panels. And the capability is various as well. How to Select Shale Shaker Screen Manufacturers?

shale shaker screen manufacturers
shale shaker screen manufacturers

Shale Shaker Screen Manufacturers are all over the world. In USA, Canada, Germany, United Kingdom,China, India, Russia, Kazakstan, Brazil, Middle East, etc. The very famous ones are Derrick Equipment Corporation, NOV Brandt, M-I SWACO, CSI, etc. Almost the famous brand solids control manufacturer produce shale shaker screen as well. They will supply screens as internal consumption for their own shaker and also replacement screen for other brand shaker.

Thousands of shale shaker screen manufacturers all over the world provide thousands of screen panel. Shale Shaker screen conformed to KOSUN is more and more popular. We do trust the accurate selection of screen panel mesh size will help get better filtration or solid removal result.

shale shaker screen
shale shaker screen

Shale shakers are components of drilling equipment used in many industries, such as coal cleaning, mining, oil and gas drilling. They are the first phase of a solids control system on a drilling rig, and are used to remove large solids (cuttings) from the drilling fluid (“Mud”).Shale shakers are considered by most of the drilling industry to be the most important device in the solids control system as the performance of the successive equipment directly relates to the cleanliness of the treated drilling fluid.

KOSUN is a professional manufacturer even over 25 years.As shale shaker screen manufacturer in China, we know much better on how to enhance screen performance or efficiency. No matter what type of shaker screen you need, you will get the high quality items at very reasonable price. If you need API shaker screen, please feel free to contact KOSUN. You’ll also get more information on screen panel you need. (Editor:Kosun Lily.Wang)

Kosun- China Solids Control Leader&Drilling Waste Management Expert

Tel.: +86 29 87304914

Email: sales2@adkosun.com

Contact person: Lily Wang

Online consulting:

http://www.kosun.com

http://www.kosuneco.com

How to Revert API to Micron for Shaker Screens?

Many clients asked us that how to revert API to micron of separation point/cut point or mesh for shaker screen mesh,even many of shaker screens manufacturers do not know this well. Some manufacturers use the API number as mesh directly, this is incorrect, if clients do not have professional knowledge, they will use the wrong mesh screens and can not get the ideal result.

shaker screens
shaker screens

Shaker screen API is another mean indicating screen mesh size but more standard and compatible. Here we will introduce how to revert API to micron for shaker screens.

Mesh Conversion table

Mesh designation

Micron API number

20

840

20

30

590

30

40

420

40

50

297

50

60

250

60

70

210

70

80

177

80

100

149

100

120

125

120

140

105

140

170

88

170

200

74

200

230

62

230

270

53

270

325 44

325

This is a chart to show how to convert mesh to microns, to know how to convert microns (D100 separation), then to know how to convert mesh to API, or API to mesh.

According to above information we find that mesh size or designation from different suppliers will indicate various separation point or D100 cut point then come to certain API size according to latest API RP13C. Some convert chart for separation point and API size are based on D50 or D84. Those are former version API standard on screen designation. Now almost shaker screens are in compliance with API RP13C.

Shaker Screens is wear part of the shale shaker, mainly classified into soft sieve screen, sieve plate type screen,and frame plate type screen. Product characteristics are wear resistance, wearability, rating of temperature, low cost, easy disassembly, conductivity ( powder ) liquid, good trapping ( dreg ) effect, etc. KOSUN  are able to provide you all makes and models shaker screen in oilfield all over the world. Please contact us for more detail and information on Shaker Screens.(Editor:Kosun Lily.Wang)

Kosun- China Solids Control Leader&Drilling Waste Management Expert

Tel.: +86 29 87304914

Email: sales2@adkosun.com

Contact person: Lily Wang

Online consulting:

http://www.kosun.com

http://www.kosuneco.com

Shale Shaker Screen Mesh Sizes Table

Many clients asked us that how to revert API To Micron for Shaker screen mesh,even most of shaker screens manufactures in China do not have this knowledge. Some manufacturers use the API number as mesh directly, this will be incorrect, if clients do not have professional knowledge, they will use the wrong mesh screens and can not get the ideal result.

Shaker Screen Mesh
Shaker Screen Mesh

Shaker screen is a very important part of shale shaker spare parts and also valuable parts. There are different of type screens like holk type/frame type, flat screen or pyramid screen, however there is screen mesh that same standard to separate solids particals by miron. How to translate screen mesh to micron ?

Please check the following chart is the relationship between API mesh and microns. There are slight different with API mesh and the standard mesh. If you make 15000 divided the mesh size, it will be microns. For example, if mesh is 100 and then it’s separation micron will be around 15000/100=150micron .

Shale Shaker Screen Mesh Sizes Table
Shale Shaker Screen Mesh Sizes Table

KOSUN is a proffessional manufacturer for shale shaker and shaker screen. We  know uch better on how to enhance screen performance or efficiency. Our screens size are conform to API RP13C. Furthermore, right here you will get one-step solutions. No matter what type of Shale Shaker Screens you need, you will get the high quality items at very reasonable price. Please refer to our brief brochure for more reference. Select right shaker screen, select right shaker screen manufacturers.

KOSUN is a professional manufacturer even over 25 years. KOSUN are engaged in offering a wide range of shale shaker screens. We manufacture and operates a complete line of advanced balanced-elliptical and linear-motion Shale Shaker Screens for all onshore and offshore applications. All our products are designed and developed using premium quality raw material and latest technology to ensure that final output meets with industry guidelines. Moreover, we stringently check all the products on several parameters to assure zero defect.(Editor:Kosun Lily.Wang)

Kosun- China Solids Control Leader&Drilling Waste Management Expert

Tel.: +86 29 87304914

Email: sales2@adkosun.com

Contact person: Lily Wang

Online consulting:

http://www.kosun.com

http://www.kosuneco.com

 

Shale Shaker Screen api Size 60 mesh

Shale Shaker Screen api Size 60 mesh: 60 mesh, 250 Micron, 0.25 API range , 0.0098 Inches.

In an effort to better describe multilayered shaker screens, API issued API RP13. API is used to identify the largest solid that would pass through each screen (or the smallest solid captured by the screen); this is called D100. Solids smaller than D100 will pass though a D100 screen. Each screen manufacturer have its own D100 count (screen openings microns), but the micro court should among the same scope related a a certain API count. For example: D100: 137.5 ~165.0 equaled to API 100.

shaker screen
shaker screen

Shaker screen is the most important parts for shale shaker. Suitable screen size and reliable screen quality can greatly reduce drilling cost. And good design shale shaker can prolong lifetime of shaker screen.

Screen size usually indicated by mesh size or API size. Many clients wonder: what is difference of mesh size and API size? can they convert to each other?

Definition of mesh size:Mesh count is the number of opening per inch in directions perpendicular to each other and parallel to the screen wires. For example, a 40-mesh screen would have 40 openings per inch in one direction and 40 openings per inch in a perpendicular direction. In an effort to eliminate calling the screen a “40 by 40” screen, the common terminology resulted in calling the screen a 40-mesh.

shake shaker screen sizes
shake shaker screen sizes

During the 1960’s, the throughput volume was increase by making rectangular openings. If the mesh count was 20 opeings in one direction and 40 openings in a perpendicular direction, the screen would be labeled a 20×40 mesh. The marketing ploy, however, was to label the screen with a letter and then the number 60. This implied to many that the screen was a 60-mesh screen.

Although this was not stated explicitly. Rig crews were happy because the “fine-mesh” screens could handle more flow than a normal square-mesh screen. After rectangular screens became common, shale shaker throughtput was increased again. by mounting one screen on top of another screen instead of using only a single layer, see figure.

This layering created even more of a description problem because the opening were now non-uniform and difficult to describe. In the sketch, one square mesh screen is shown superimposed over another square mesh screen. A variety of opening resulted that cannot be described by a single number. (Editor:Kosun Lily.Wang)

Kosun- China Solids Control Leader&Drilling Waste Management Expert

Tel.: +86 29 87304914

Email: sales2@adkosun.com

Contact person: Lily Wang

Online consulting:

http://www.kosun.com

http://www.kosuneco.com

610 Pieces of KOSUN Shaker Screens Sold to Iran

As we all know, Shaker screen is the largest consumable wearing device for solids control equipment.A Cost-effective shaker screen can not only ensure the screening quality of drilling mud, but also can extend the trial life of shale shaker. Shale shaker screens consume a portion cost of drilling, so a cost-effective shaker screen is needed by many drilling contractors.

KOSUN developed a high-quality shaker screen through years of research and trial. Recently, KOSUN has produced a number of screens for the FLC2000 shale shaker. It has been tested by third parties and fully compliance with international standards. 610 Pieces of KOSUN Shaker Screens are ready to delivery to Iran.

shaker screen
shaker screen

KOSUN has been the leading China OEM supplier of quality, high performance screening surfaces for over 20 years. Our entry into manufacturing screens for kinds of shakers has come at the request of numerous operators who desire to improve the performance of their shakers by taking advantage of Kosun’s screen manufacturing technology. KOSUN now has screens available for kinds of internationally renowned shale shakers.

Features and Benefits of KOSUN Shaker Screen:

-Available for Derrick, Brandt, Swaco and KEM-TRON brand shakers.

-API RP 13C compliant

-Long life stainless steel screen cloth

-Triple screen layers

-Bonded to perforated panel

-Quick and easy to repair

-Consistently manufactured, rugged construction

-Mature technology, competitive price

-Ability to handle high flow rates

-Cut point integrity

-Longer screen life

-Minimize nearsize particle blinding

KOSUN is a large-scale enterprise specializing in the production of solids control equipment and solid-liquid separation equipment. After decades of rapid development, KOSUN has developed into a well-known solids control equipment manufacturer at home and abroad. (Editor:Kosun Lily.Wang)

Kosun- China Solids Control Leader&Drilling Waste Management Expert

Tel.: +86 29 87304914

 

Email: sales2@adkosun.com

Contact person: Lily Wang

Online consulting:

http://www.kosun.com

http://www.kosuneco.com

Separation Size and Type of KOSUN Shale Shaker

The separation size of shale shaker depends on shaker screen size. We call it API size or mesh size. The API defers from API 20 to API 325 per API RP13 standard.Through changing different API size shaker screen, the shale shaker can separate solids size min. above 40μm (at API 325 shaker screen).

shake shaker screen sizes
shake shaker screen sizes

If you do not need to separate so fine solids, you can choose more fine shaker screen, like 800μm.The common screen API size for shale shaker is API60, API80, API100, API140, API160. Customer can choose the suitable size per drilling mud condition.

Shale shaker is the first stage separation equipment for oilfield drilling mud cleaning system. It utilizes vibrating motor to generate vibrating strength. The vibrating strength drives the drilling mud to go through the shale shaker. When the drilling mud goes through the shaker screen, clean mud will filter into mud tank. Not allowable bigger solids will pass the screen surface and be discharged.

shale shaker
shale shaker

Types of KOSUN Shale Shaker:

Linear motion shale shaker. It is the most common shaker model for oil and gas drilling solids control system.

KOSUN Linear motion shale shaker are ideal for high-capacity processing and the compact and easy-to-service design makes them a perfect choice for fast conveyance and heavy loading in tough drilling conditions.When drilling top-hole sections or while heavy-volume solids are encountered, in these intervals, shakers are required to generate high G-forces to effectively move high-capacity drilled solids across the screens.

Balanced elliptical motion shale shaker. It is not recommended for oil and gas drilling since the flow capacity is big. If the mud flow is not equal, the motion of shaker will be changed. And performance will not be good. Mostly, professional users prefer linear motion for wide application.

KOSUN Balanced elliptical motion shale shaker are the best choice for max retention time and frequency for highly need of dryer drilled cuttings in light-loading drilling conditions.The unique balanced elliptical basket and  easy-to-service design makes them a wonderful choice for reducing solids control operation cost.When faced with gentle light-loading drilling fluids, the ES shale shakers are required to reduce G-forces and maintain longer screen residence time, this results in drier solids,better drilling fluid recovery, longer screen life andreduced operating costs. (Editor:Kosun Lily.Wang)

Kosun- China Solids Control Leader&Drilling Waste MangementExpert

Shale Shaker Screen Supplier and Manufacturer in China

Shale Shaker screen Supplier and Manufacturer  are all over the world. In USA, Canada, Germany, United Kingdom,China, Russia, Kazakstan, Brazil, Middle East, etc. The very famous ones are Derrick Equipment Corporation, NOV Brandt, M-I SWACO, CSI, etc. Almost the famous brand solids control manufacturer produce shaker screens as well. They will supply screens as internal consumption for their own shaker and also replacement screen for other brand shaker.

shaker screens manufacturers
shaker screens manufacturers

Different Shaker screen Supplier and Manufacturer will always have different technique and design on screen panels. And the capability is various as well. KOSUN is a professional manufacturer even over 25 years.As shaker screen manufacturer in China, we know much better on how to enhance screen performance or efficiency. No matter what type of shaker screen you need, you will get the high quality items at very reasonable price.

Shale shakers are the first line of defense for a properly designed solids control system. Shakers have been used on drilling rigs since the 1940’s and are a significant part of the drilling process. Shale shakers work by removing solids from drilling fluid as the mud passes over the surface of a vibrating screen. The liquid portion of the mud and solids pass through the screen while larger solids fall off the back end and are thus discarded. Drilling fluids are a key aspect of the drilling process and often lubricate & cool the drill bit and take drilled cuttings from the borehole. Shakers still remain the backbone of any solids control system. As time has progressed, so have these technologies; more advanced and efficient designs have been cultivated including screen technology.

shale shaker screen
shale shaker screen

For more than 25 years, KOSUN has manufactured effective solids control and waste management equipment. KOSUN’s driving principal is to provide quality, dependable equipment.  KOSUN is an original equipment manufacturer (OEM) of shaker screens focused on today’s drilling contractor needs. Cleaner mud, increased productivity and screen life are key to any drilling operation.

Our professional staff and state-of-the-art equipment allow us to have the capability to design and manufacture a wide range of new items according to the buyer’s requirements.Our ability to provide buyer labels and design services for our clients make us an attractive choice.

Kosun- Solids Control Company/ Drilling Waste Management Company

Features and Advantages of drying Shaker

KOSUN Drying Shaker,dryer Shaker is used to recover the mud from drilling cuttings,so as to reduce the liquid/oil content drilling cuttings to as low as about 10%(w/w) and recover part of the drilling mud,so that the drilling cost can be reduced and the drilling waste volume can be cut down,for the purpose of reducing environmental pollution.The Hi-G Drying Shaker,dryer Shaker suitable for both of WBM and OBM.

drying shaker
drying shaker

Features of Drying Shaker, dryer Shaker:

  1. High G-force vibration intensity (adjustable as per working conditions);
  2. Make drilling cuttings more dryer;
  3. Weir type feed box is more applicable to on-site process;
  4. Fast drilling cuttings conveying speed and high handling capacity;
  5. Screen frame tilt angle can be adjusted from -1° to 5°;
  6. Rapid screen tensioning system ensures easy screen replacement.
dryer shaker
dryer shaker

Advantages of Drying Shaker, dryer Shaker:

-Low maintenance dryer reduces operational costs.

-Wedgelok system allows for quick screen changes.

-Centrifugal pump and spray bar unit built into the fluid recovery tank.

-Single shaker unit is mounted in a four sided shale bin.

-Dual Shaker unit is skid mounted for easy, cost effective transport.

-Includes an auto-pump feature to prevent potential spills.

KOSUN’s solids control and waste management solutions can provide a closed-loop, zero discharge system to meet all your needs when it comes to location, budget, safety and environmental requirements. KOSUN offers premium linear motion drying shaker to ensure a fast and efficient turnaround time on your fluid recovery process. The linear motion drying shakers are a multi-functional drilling fluid cleaner that is equipped to handle varying drilling fluid viscosities and remove solids from your drilling fluid. It is designed with a high g-force and pretensioned screens to optimize the flow of drilling fluids. It provides a cleaner reclaimed fluid that can be utilized back into the drilling fluid program.

High Quality Shale Shaker Screen for Sale

The Shale Shaker Screen is a mesh screen that is created out of woven metal that goes inside the shale shaker. Whenever solids or cuttings are produced from drilling equipment, they are coated in drilling liquid. When those cuttings are shaken over shale shaker screens, the screen is able to capture all of the solid particles and allow any excess mud to drip through the screen where it can then be deposited back into the tank.

shale shaker screen
shale shaker screen

Shale shaker screen is fine mesh (single, dual or triple layered) used for filtering and separating drilling cuttings from mud (drilling fluid). It is of great importance to drilling efficiency, KOSUN is committed to designing the high quality screening to provide our clients the right screen for the perfect fit at competitive price.

shale shaker screen for sale
shale shaker screen for sale

High Quality Shale Shaker Screen for Sale-KOSUN

Quality manufactured and API compliant shaker screens

-Right screen, Perfect fit, Competitive price.

-Exported to over 35 countries and regions.

-Free screen samples are available for testing purpose.

shale shaker screens
shale shaker screens

There are many different types of shale shaker screens available on the market today, each with different types of weaving to create the screen and different sizes of mesh. Ultimately choosing the best screen comes down to choosing the finest mesh you possibly can that doesn’t result in drilling liquid being lost from the front of the shaker screen that match the type of shaker equipment you are using.

If you are looking for replacement shale shaker screens for your drilling equipment, you may want to consider KOSUN. All of the shale shaker screens that we offer are high quality but extremely affordable. With a wide range of mesh designs and customizable screen options available, we can provide the perfect screen for your equipment at a price you can afford.