Shaker Screen Replacement Manufacturers

Shaker Screen Replacement Manufacturers-KOSUN

KOSUN is committed to designing the high quality shaker screen to provide our clients the right screen for the perfect fit at competitive price. We are a leading manufacturer of shale shaker screen, offer replacement screen for derrick, NOV, Kemtron, MI Swaco shakers with quality manufactured and good price.

Shaker Screen Replacement Manufacturers
Shaker Screen Replacement Manufacturers

Shale shaker screen is fine mesh (single, dual or triple layered) used for filtering and separating drilling cuttings from mud (drilling fluid). It is of great importance to drilling efficiency. The shale shaker screen is a mesh screen that is created out of woven metal that goes inside the shale shaker. Whenever solids or cuttings are produced from drilling equipment, they are coated in drilling liquid. When those cuttings are shaken over shale shaker screens, the screen is able to capture all of the solid particles and allow any excess mud to drip through the screen where it can then be deposited back into the tank.

When it comes to a solid control system on any type of drilling equipment, the shale shaker is arguably the most important pieces of equipment. With drilling fluid being so important to maintaining drill performance, being able to utilize fluid efficiently is crucial. A shale shaker is what separates any drilling liquid, commonly referred to as mud, from solids, also known as cuttings. On a shale shaker, one of the most important components is the shale shaker screen. The shale shaker screen is actually what separates liquids from solids so having the correct screen can determine how effective drilling equipment operates.

There are many different types of shale shaker screens available on the market today, each with different types of weaving to create the screen and different sizes of mesh. Ultimately choosing the best screen comes down to choosing the finest mesh you possibly can that doesn’t result in drilling liquid being lost from the front of the shaker screen that match the type of shaker equipment you are using.

If you are looking for replacement shaker screens for your drilling equipment, you may consider KOSUN. All of the shale shaker screens that we offer are high quality but extremely affordable. With a wide range of mesh designs and customizable screen options available, we can provide the perfect screen for your equipment at a price you can afford. (Editor:Kosun Lily.Wang)

Kosun- China Solids Control Leader&Drilling Waste Management Expert

Tel.: +86 29 87304914

Email: sales2@adkosun.com

Contact person: Lily Wang

Online consulting:

http://www.kosun.com

http://www.kosuneco.com

Shale Shaker Screen api Size 60 mesh

Shale Shaker Screen api Size 60 mesh: 60 mesh, 250 Micron, 0.25 API range , 0.0098 Inches.

In an effort to better describe multilayered shaker screens, API issued API RP13. API is used to identify the largest solid that would pass through each screen (or the smallest solid captured by the screen); this is called D100. Solids smaller than D100 will pass though a D100 screen. Each screen manufacturer have its own D100 count (screen openings microns), but the micro court should among the same scope related a a certain API count. For example: D100: 137.5 ~165.0 equaled to API 100.

shaker screen
shaker screen

Shaker screen is the most important parts for shale shaker. Suitable screen size and reliable screen quality can greatly reduce drilling cost. And good design shale shaker can prolong lifetime of shaker screen.

Screen size usually indicated by mesh size or API size. Many clients wonder: what is difference of mesh size and API size? can they convert to each other?

Definition of mesh size:Mesh count is the number of opening per inch in directions perpendicular to each other and parallel to the screen wires. For example, a 40-mesh screen would have 40 openings per inch in one direction and 40 openings per inch in a perpendicular direction. In an effort to eliminate calling the screen a “40 by 40” screen, the common terminology resulted in calling the screen a 40-mesh.

shake shaker screen sizes
shake shaker screen sizes

During the 1960’s, the throughput volume was increase by making rectangular openings. If the mesh count was 20 opeings in one direction and 40 openings in a perpendicular direction, the screen would be labeled a 20×40 mesh. The marketing ploy, however, was to label the screen with a letter and then the number 60. This implied to many that the screen was a 60-mesh screen.

Although this was not stated explicitly. Rig crews were happy because the “fine-mesh” screens could handle more flow than a normal square-mesh screen. After rectangular screens became common, shale shaker throughtput was increased again. by mounting one screen on top of another screen instead of using only a single layer, see figure.

This layering created even more of a description problem because the opening were now non-uniform and difficult to describe. In the sketch, one square mesh screen is shown superimposed over another square mesh screen. A variety of opening resulted that cannot be described by a single number. (Editor:Kosun Lily.Wang)

Kosun- China Solids Control Leader&Drilling Waste Management Expert

Tel.: +86 29 87304914

Email: sales2@adkosun.com

Contact person: Lily Wang

Online consulting:

http://www.kosun.com

http://www.kosuneco.com

610 Pieces of KOSUN Shaker Screens Sold to Iran

As we all know, Shaker screen is the largest consumable wearing device for solids control equipment.A Cost-effective shaker screen can not only ensure the screening quality of drilling mud, but also can extend the trial life of shale shaker. Shale shaker screens consume a portion cost of drilling, so a cost-effective shaker screen is needed by many drilling contractors.

KOSUN developed a high-quality shaker screen through years of research and trial. Recently, KOSUN has produced a number of screens for the FLC2000 shale shaker. It has been tested by third parties and fully compliance with international standards. 610 Pieces of KOSUN Shaker Screens are ready to delivery to Iran.

shaker screen
shaker screen

KOSUN has been the leading China OEM supplier of quality, high performance screening surfaces for over 20 years. Our entry into manufacturing screens for kinds of shakers has come at the request of numerous operators who desire to improve the performance of their shakers by taking advantage of Kosun’s screen manufacturing technology. KOSUN now has screens available for kinds of internationally renowned shale shakers.

Features and Benefits of KOSUN Shaker Screen:

-Available for Derrick, Brandt, Swaco and KEM-TRON brand shakers.

-API RP 13C compliant

-Long life stainless steel screen cloth

-Triple screen layers

-Bonded to perforated panel

-Quick and easy to repair

-Consistently manufactured, rugged construction

-Mature technology, competitive price

-Ability to handle high flow rates

-Cut point integrity

-Longer screen life

-Minimize nearsize particle blinding

KOSUN is a large-scale enterprise specializing in the production of solids control equipment and solid-liquid separation equipment. After decades of rapid development, KOSUN has developed into a well-known solids control equipment manufacturer at home and abroad. (Editor:Kosun Lily.Wang)

Kosun- China Solids Control Leader&Drilling Waste Management Expert

Tel.: +86 29 87304914

 

Email: sales2@adkosun.com

Contact person: Lily Wang

Online consulting:

http://www.kosun.com

http://www.kosuneco.com

Shaker Screen with Many Types in the World

Shaker screen plays a very important role in the initial stage of the solid control system. If the shaker screen is correct, then you can be assured that the process is on the right track.

shaker screen
Shaker Screen

With the continuous development of innovation, the further development of technology, human found a new discovery, improved the previous existence. Likewise, the shale shaker screen has undergone modification, improvement and witnessing the new presentation. There are many types of shaker screens on the market.

Some types of shaker screen:

-Derrick shaker screen

There are two Derrick shaker screens

-Flat Screen (PWD)

This is the old Derrick shaker screen model. And pyramid shaking screen is cheaper.

-Pyramid shaker

This is an improved version of the flat screen. Has a higher drilling fluid handling capacity than the flat screen more effective.

-Hookstrip Soft Shaker screen

This is the early use of the vibrating screen. Has been surpassed by the newer models.

Hookstrip flat screen

The Hookstrip flat screen has a vibrating screen for easy sorting, screening and screening. It is usually used by the driller. Layer 2 to 3 layers of hooks and layered screens used in plastic enhancements enhance screen saver.

-Steel frame

This screen is commonly used in the industry. It is made of 2 to 3 layers of stainless steel, tightly tied to the frame, to make it strong. Rubber stoppers can be used to repair gaps or breaks.

This makes the screen cost-effective.

-Composite screen

The composite screen is an improved version of the steel frame. The vibrating screen is lighter and more durable and can withstand high temperatures.

shaker screens
shaker screens

As a professional, knowing the tasks involved in drilling work will inform you to choose a screen.Shaker screen of Kosun manufacturer with more than 20 years experience and gained well recognized owning to its high quality and best customer service. (Editor:Kosun Lily.Wang)

How to Properly Use Shale Shaker Screen?

 Shaker Screen

Shaker Screen consists of a frame that can either be of steel or plastic, into which mesh can be fitted. This mesh does the work of separating the mixture of solid and drilling fluid. A binding material is used to bind the mesh with the frame.

shaker screen
shaker screen

For maximum efficiency,  Shaker Screen must be used properly. Following points describe how to properly use it.
–    The cloth that is used for making the mesh must be of good quality. Also, if the layering of the mesh is increased, the efficiency of the screen will automatically increase and the fineness of the mesh will also increase.
–    Methods must be implemented to increase the life of the screen. For this the first method is to have a very strong screen so that the meshes are supported very firmly. The second method is to provide proper tensioning to the screen.
–    The screen must be protected from over tensioning or under tensioning.
–    When not in use, the screens must be properly removed from the machine, cleaned and stored properly. Extra care must be taken while storing the screen.
–    Also, when the screen in being installed, care must be taken that they are not mishandled. Mishandling of the screen, especially during installation may cause extra wear and tear.
–    The weight of the mixture that is being fed to the screen must be in accordance to the amount of weight that the screen can handle. Different types of screens are available for various sizes of the mixture.
–    The screens must be cleaned frequently and carefully. Care that must be taken during cleaning the screen is, the water that is being used is not of very high pressure or else it may cause the mesh to unbind from the frame.

KOSUN will supply better goods and services to customers continually.

 

Brandt Shaker Screen Replacement from Kosun

Brandt Shaker Screen

Shale shaker is a very important equipment that is used in the first stage separation of drilling liquids and the solid materials obtained from drilling oil, gas or water wells. This shale shaker consists of a shaker screen that does the separation process.

Brandt Shaker Screen comes in various types and different mesh sizes. Its two main types are the hook type and pretension type. Also the amount and the size of the solid that will get separated depends upon the size of the mesh.

Brandt Shaker Screen
Brandt Shaker Screen

Because of its importance, it is very important that the shaker screen is cleaned regularly. Cleaning it regularly will increase its efficiency and will delay the wear and tear of the mesh.
Various methods of cleaning the screen are;
1) Self Cleaning:
– This methodology involves the use of small folded or creased wires.
– These wires are arranged on a surface in such a way that small gaps are created resulting in a mesh like structure. This is usually supported using Support bars so that they are free to vibrate. These vibrations prevent the blocking or jamming of the mesh.
2) Water based cleaning:
– In this method a high pressure water pipe is used that cleans the screen by pouring water on it at a very high speed. This is a very traditional method that cleans the screen when less cleaning is required.
3) Screen cleaning machines:
– These machines are fully enclosed machines. The screen is placed inside this machine where a powerful water gun, releasing water at a very high pressure, is used that cleans the screen.
– The advantage of this machine is that it is fully automatic and no effort is needed at the workers part.
– Also this machine reduces the time required for cleaning a screen there by increasing the overall cost effectiveness.

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Shale Shaker Screen Many Types | Kosun Manufacturer

Shale Shaker Screen

Shale Shaker Screen happens to be the most dynamic part of the shale shaker equipment, as this performs the most important part of separating the solid waste from fluid in a drilling process. At the same time it is the most vulnerable part of the equipment also because it constantly deals with solid particles and chemical rich fluid that makes it prone to wear and tear easily.

Shale shaker screen has also evolved over time in design and performance. Shale shaker is the primary part of a solid drilling waste management system .  The latest development in the field is the introduction of 3D screen technology.

shale shaker screen for sale
shale shaker screen

The basis of differentiation among various types of shake shaker screen remains to be their conductance. The manufacturers apply their innovation in shapes and designs to improve it’s performance. A few common types of shale shaker screens out there are –
Flat Screen
A flat screen type is the most common and traditional type of the shaker screens that could be mounted to most of the shale shakers. A flat shaker screen is also very cost effective. This contains the steel panels that are bound together by steel plank.

Pyramid Screen
Pyramid screens are an improvised version of flat screens. A pyramid screen effectively increases the screening area without the need of changing the structure of the shaker. With help of more screening area the fluid quantity increases and results in better
production.

Metal Framed & Composite Framed Screen
Shaker Screens are usually metal framed and that standard is widely accepted in the industry. Composite frames are an extended version of the screen frames and since the introduction of composite frames, it has become quite popular among contractors due to their light weight and durability.

Hook Strip Screen
The hook strip screen comes in variations of sizes and designs and is used for straining and sieving etc. The mesh is secured with the help of clamping rails and the tension is applied with the help of woven wire cloth referred to as a hook strip.

Rock Shaker Screen of Kosun Properly Use

Rock Shaker Screen

Rock shaker screen is the most critical component of shale shaker, as it plays an important role in separating the solid from fluid.

As it goes with any project operations, many a times the disaster will take place because of very basic things were overlooked or not taken care of. So prevention is better than the cure.

rock shaker screen
rock shaker screen

Following this philosophy, let us outline for you a few tips that could make you shaker screen last longer than you imagined:

  1. If the rock shaker screen let the large solid pieces pass through the screen, chances are that they will end up chocking the whole equipment and making your project operation to halt in no time. So make sure that you select the most optimum screen size.
  2. Timely preventive supervision of any shaker screens will go a long way in preventing any lasting damage to the equipment itself. The moment any wear and tear is spotted in the screen, even any blockage, consider taking it off and either clean it thoroughly before replacing or go for a new one altogether if the screen is not in good condition or reusable.
  3. Do not use sticks or brushes while cleaning the rock shaker screen, also make sure that you don’t end up using extra high pressure water guns to clear the screen holes, as it might be harmful for finer meshes.
  4. Mishandling may also cause damage to shaker screen during Storage. As storage of shaker screens is often times the most overlooked aspect. The screens storage in a way that prevents them from friction or jerks that might cause them to be torn away.
  5. The overall functioning of the equipment is also an important aspect, make sure that the deck rubbers are properly installed and not worn out. Also look at the condition of shaker basket.
  6. Always go for API conformed shale shaker screens only as to ensure the quality of your screen.

Shale Shaker Screen Manufacturers Tips

Shale shaker Screen Manufacturers

Shale shaker screen manufacturers ensures a flawless process and quality product. Drilling equipment some in different sizes, shapes and designs. Drilling equipment must fit the design and size or be adjustable to fit the design or specifications. Anyone who has used equipment understands that standard industry specifications are crucial to its proper functioning.

Standard shale shaker screen manufacturers equipment are the hallmark of integrity and performance. Demand drives trends in every field. Different drilling fluid equipment- shaker screens have their strong points and weak points. Professionals choose their shaker screen equipment based on the nature of the work at hand. Provided here are some of the drilling fluid equipment – shaker screens in use.

shale shaker screen manufacturers
shale shaker screen manufacturers – Kosun

HDX
The HDX was designed for optimized screen performance. The HDX has wire diameter 50 percent higher compared to other conventional screens thus enhancing the screen life. Designed to facilitate a higher flow rate without compromising its efficiency, its standard specifications ensure high performance in solid control.
Shale shaker screen manufacturers tips is: This equipment resists blinding because of its multi-layered rectangular mesh which enhances its efficiency in reducing fluid loss. In summary the HDX has the following qualities
RDX
The RDX gained a reputation for its cost effectiveness for drilling operators. Its strength is reinforced by a triple layered mesh screen. Its wire diameter is 75 percent thicker than conventional screens and 30 percent thicker than other quality screens. The thicker wires have high resistance to wear and tear thereby ensuring a longer screen life. Research has shown that RDX maintains its integrity and performance for its efficient separation of finer solids.
DX
This square mesh screen is credited for accurate cut point. It has narrow solid removal edge.

Whenever you are faced with the task to select a shaker screens as drilling fluid equipment, consider durability, flow rates capacity, resistance to blinding, adjustability and efficiency in the solid separation.

Shaker Screen—API Standardizes Criteria for Solids Separation

Shaker Screens

Shaker Screens are the wear part of shale shaker, mainly classified into soft sieve screen, sieve plate type screen,and frame plate type screen.

The American Petroleum Institute is a trade association in the oil and natural gas industry in US. API works in collaboration with number of stake holders in the industry for the betterment of the industry.

It also conducts research and help in standardizing the industrial practices. One such guideline related to drilling industry was the standardization of criteria for solids separation. It mainly attributes to the size of shaker screens across the industry that determines the quality of fluid.

 

shaker screens
shaker screens

The purpose of this standardization was to simplify the screen selection process and provide the users with the screens that will make the solid separation process more efficient.
The API first came up with a Recommended Practice of drilling fluid processing system evaluation (RP 13C & E). Which was also approved by ISO 13501. This RP 13 C broadly covers the tests that describe the openings on the screen of a shale shaker screen in comparison of known standards. It should be considered that this test only describes the openings in the shaker screen but doesn’t talk about its performance.

Conformity to API standards by a manufacturer by providing the information on the labels will help the users determine their choice in best manner. A buyer will use his discretion as to which screen to use to get best conductance or increased life and so on and so forth.

Based on the standardized labeling of shale shaker  screens the buyers are likely to make a more informed decision as to what is likely to work for their needs without leaving it guess-work.
Now as it happens with any change process, not all companies might embrace the system and continue to resist, while others do label the screens with the new standards. It is the end users prerogative to ask the manufacturer to provide the test related data for the screen that they intend to purchase.