Shaker Screens for Sale of Rectangular Heavy Duty (RHD)

Shaker Screens

Shaker screens come in variety of sizes and shapes based upon shale shaker’s make and model. A Rectangular Heavy Duty Shaker Screen is mainly used for handling heavy solid drilling cuttings taken out during oil field drilling projects.

Drilling as such is widely used not only in oil and gas industry but in mining and coal cleaning industries also. Wherever the project demands handling heavy duty drilling waste management system , rectangular heavy duty shaker screens are deployed for use.

shaker screen
shaker screen

The main purpose of using shale shaker equipment is to separate out the drilling fluid from drilling solids i.e. drilling cuttings.
A Rectangular Heavy Duty Shaker screen uses two layers of finely knitted mesh material and one layer of a coarse mesh to enable the handling of the heavy duty solid waste to provide it better durability and better conductance. There had been number of incidents where during the solid control system process, while shale shaker was deployed to separate drilling cuttings from drilling fluid, some thicker parts of solid would get stuck in the circulation and make their way through multiple layers of mesh of the shaker screen and over time burst the shaker screen’s mesh cloth. To prevent such incidents, rectangular heavy duty shaker screens came into existence.

RHD shaker screens follow proprietary multi layered technology, that enhances the overall permissibility of drilling fluid through the screen with much less resistance, which naturally enhances the performance of shale shaker equipment.

The shaker screens in RHD line are available in different variations, based on the particulate size they allow to permit through and these are standardized by the America Petroleum Institute through their labeling practice. API has labeled different shaker screens based on the holes size distribution measured with the help of light.
As the technology advances, the drilling industry is all set to go through much more modernized with start to finish automation.

Brandt Shaker Screen Replacement Cleaning System by Kosun Manufacturer

Brandt Shaker Screen

Brandt shaker screen replacement of Kosun for a competitor’s device. The alternative screen manufactured by Kosun is used in the competitor’s shale oscillator to combine the proven grid combination with an innovative diamond pattern board to improve the efficiency of the vibrating screen while extending the screen life.

These manufactured replacement Brandt shaker screens are designed to meet the exact design specifications of the competitor’s shale shaker and can be mounted directly on the device using an inventory wedge. The alternative screen made by BRANDT has a variety of grid combinations that are ideal for drilling applications.

Brandt Shaker Screen
Brandt Shaker Screen

Brandt shaker screen replancement by Kosun with high quality and more than 20 years experience in this aspect.

Any machinery will give its best performance if maintained properly, so a preventive measure is a prerequisite if an operator wants to ensure the long life of the machinery. While routine services will take place as part of your preventive maintenance, there is something that operators themselves will be able to take care of and be rewarded with even better results. A simple way is to keep the machinery clean.

In solid control equipment, shaker screen performs that key job of eliminating the solids through the screen. So it is imperative that they are prone to damage if not kept properly clean and that will naturally increase the overall project cost.

Here are some ways to keep the shaker screen clean and safe:
•    If the shaker has been idle for some time, it is important that the shaker screen be cleaned before the use. To clean the shale shaker screen, the best way is to use water gun or water hose.
•    Usage of wire brush will actually damage the mesh, so stay clear of brushes in your cleaning process.
•    The shaker screen constantly sieves the waste material and likely to get clogged with waste material and as a result the screen holes will be blinded and hamper the process if filtration. To clean the blinded screen holes, use the water hose from back side. You could consider removing the larger particles manually, but never with a brush or stick, as the mesh of the screen is prone to be torn in the process if you use any of these.
•    Make sure that the screens are not left with the drilling waste i.e. drill cuttings and mud to be dried while in the screen. This will invariably lead to a pre-mature failure of the equipment.
•    Never allow any worn out rubbers to be used in the equipment, this directly lowers the performance of the equipment and damages the shaker screen.
•    Do not allow any other material to be placed over the shaker screens, either in function or in storage.
With these basic cleaning procedures, you could ensure a longer life for the shaker screen.

Shaker Screen API Mesh Size of Kosun Best Shaker Screen

Shaker Screen API Mesh Size

Shaker Screen API Mesh Size is tested according to API RP13C code. We are able to provide you with all the manufacturing and modeling shades of the global oil field. Please contact us for more detailed information on API dimensions and information on grid size

Shaker Screen API Mesh Size is another indicator screen size, but more standard and compatible average.

American Petroleum Institute has laid down the guidelines for solid control systems in drilling industry. However, the main purpose of this standardization was to provide the end user with a fair idea of what they are investing their money into, when the purchase a certain type of shaker screen.

Shaker Screen API Mesh Size
Shaker Screen API Mesh Size

Now, before we delve into the benchmarking by API, let us give you an overview of what the shaker screen is or why is it that important to be researched about?

Drilling is widely used activity in oil and gas industry, to obtain deep seated fossil fuel to fulfill the fuel requirement across the globe, and that makes this industry quite enormous. The drilling operations are carried out on hard ground surface or on the ocean surface. In the entire drilling process, one of the main challenges is the handling of the drilling waste , it is called solid control system. The drilling waste mainly consists of drilling cuttings (solid) and drilling fluid (mud).

Now the drill cuttings are nothing but the rock shavings and other hard particles that are extracted during drilling, the drilling fluid is a mixture of different chemicals and oil or water. The drilling fluid is quite expensive substance and is added to the drilling process to help drilling equipments lubricated and cool, besides other things.

API being one of the largest trading group of US in drilling industry, has set up certain industry standards to test the quality of shaker screens, that are respected worldwide. Based on these tests, they have labeled different shale shaker screen sizes that approved by ISO, and encourage the manufacturers to use those labels on the product to enable the end user for a fair comparison before purchase.
While quality of different shaker screens cannot alone assure its performance, as the actual performance, in terms of conductance and life, will depend on a variety of aspects. To name a few – Handling of shaker screen, installation and replacement, appropriate tensioning, deck rubbers, storage and cleaning, volume of mud and solids, etc.

Shale Shaker Screen Sizes in New Kosun Shale Shaker

Shale Shaker Screen Sizes

Shale shaker screen sizes is decided by shaker screens. Different shale shaker screens have different shale shaker screen sizes.

American Petroleum Institute has laid down the guidelines for solid control systems in drilling industry. However, the main purpose of this standardization was to provide the end user with a fair idea of what they are investing their money into, when the purchase a certain type of shaker screen.

Now, before we delve into the benchmarking by API, let us give you an overview of what the shaker screen is or why is it that important to be researched about?

shale shaker screen sizes
shale shaker screen sizes

Drilling is widely used activity in oil and gas industry, to obtain deep seated fossil fuel to fulfill the fuel requirement across the globe, and that makes this industry quite enormous. The drilling operations are carried out on hard ground surface or on the ocean surface. In the entire drilling process, one of the main challenges is the handling of the drilling waste, it is called solid control system. The most important but easy to missed part is the shale shaker screen sizes application in real spot.

API being one of the largest trading group of US in drilling industry, has set up certain industry standards to test the quality of shaker screens, that are respected worldwide. Based on these tests, they have labeled different shaker screen sizes that approved by ISO, and encourage the shale shaker manufacturers like Kosun to use those labels on the product to enable the end user for a fair comparison before purchase.

While quality of different shaker screens cannot alone assure its performance, as the actual performance, in terms of conductance and life, will depend on a variety of aspects. To name a few – Handling of shaker screen, installation and replacement, appropriate tensioning, deck rubbers, storage and cleaning, volume of mud and solids, etc.

Shale Shaker Screen Size from Manufacturer Kosun

Shale Shaker Screen Sizes

Shale shaker screen sizes mean that the size of the vibrating screen is also the size of the screen. In the oil field or solid control industry, there are many different types of shale shaker screens.

Shale shaker screen sizes selection is based on the original shaker screen size. Such as the overall size. The user should also consider the identified drilling conditions or mud properties. We need the main function or achievement.

The popular shale shaker screens sizes including  710x1250mm,585x1165mm, 630x1250mm, 700x1050mm, and so on. Mesh sizes for oilfield solids control shaker are usually from API 40-API325.

shale shaker screen sizes are the size of the screens.
shale shaker screen sizes

Shale shaker screen is the wear part of the mud shaker screen, mainly divided into soft sieve, sieve plate type screen, frame plate type screen.

API is one of the largest trade groups in the drilling industry in the United States and has established industry standards to test the quality of vibrating screens, which are respected around the world. Based on these tests, they mark the size of the different shale shaker screens approved by ISO and encourage the manufacturer to use the labels on the product to allow the end user to make a fair comparison before purchase.

Typically, at the beginning of the drilling, the screen cloth requires a rough opening. So we will enjoy a higher frequency. When drilling is getting deeper and deeper, we require more fine and finer screening. Due to the nature of the drilling mud and the cuttings are different.

Although the quality of the different shale shaker screens can not alone ensure its performance, the actual performance in terms of conductance and lifetime will depend on various aspects. Hold a few – vibrating sieve treatment, installation and replacement, proper tension, deck rubber, storage and cleaning, mud and solid volume.

Shale shaker for sale toward all over the world. Welcome to contact us.

Shale Shaker Screens -Kosun Solid Control

Shale Shaker Screens

Shale shaker screens come in variety of sizes and shapes based upon shale shaker’s make and model. A Rectangular Heavy Duty Shaker Screen is mainly used for handling heavy solid drilling cuttings taken out during oil field drilling projects.

Shale shaker screens with high quality low price was attacted by clients around the world. Shaker screen design is unique inthis industry.

Drilling as such is widely used not only in oil and gas industry but in mining and coal cleaning industries also. Wherever the project demands handling heavy duty solid drilling waste management system , rectangular heavy duty shaker screens are deployed for use.

The main purpose of using shale shaker equipment is to separate out the drilling fluid from drilling solids i.e. drilling waste cuttings.
A Rectangular Heavy Duty Shaker screen uses two layers of finely knitted mesh material and one layer of a coarse mesh to enable the handling of the heavy duty solid waste to provide it better durability and better conductance.

shale shaker screens
shale shaker screens

There had been number of incidents where during the solid control system process, while shale shaker was deployed to separate drilling cuttings from drilling fluid, some thicker parts of solid would get stuck in the circulation and make their way through multiple layers of mesh of the shaker screen and over time burst the shaker screen’s mesh cloth. To prevent such incidents, rectangular heavy duty shaker screens came into existence.

RHD shaker screens follow proprietary multi layered technology, that enhances the overall permissibility of drilling fluid through the screen with much less resistance, which naturally enhances the performance of shale shaker equipment.

The shaker screens in RHD line are available in different variations, based on the particulate size they allow to permit through and these are standardized by the America Petroleum Institute through their labeling practice. API has labeled different shaker screens based on the holes size distribution measured with the help of light.

As the technology advances, the drilling industry is all set to go through much more modernized with start to finish automation.

Shaker Screens for Sale – Api standard

Shaker Screens for sale

In the past, countries and manufacturers developed screen panels with their own specifications and placed them on the market. Users chose screen panels for the price without understanding them, just look for shaker screens for sale. The lack of credible criteria and disparities in the market confounded shaker screen end-users.

The American Petroleum Institute (API) standardizes criteria and regulations that streamline identification of screen panels in the industry. API unravels the mystery behind screen technology to provide industry standard specifications that make it easier for users to choose the right equipment for their work. By doing so, they have put in place international standards to regulate solid control. So now we should choose the shale shaker screen manufacturers who passed API certifications, and then the shaker screens for sale is acceptable.

shaker screens for sale
shaker screens for sale – kosun

•    Cutting Point Testing
The API RP 13C uses dry aluminum oxide sieves to determine the size of particles that can be separated by a screen. The test is not a performance indicator but a characterization of mesh openings.

•    Measure of Conductance
It measures fluid permeability per unit thickness using Darcy’s law. The test determines the ability of a fluid to pass through the screen at a predetermined pressure drop.

•    Efficiency Testing
The API RP 13C screen efficiency testing does not measure performance; it characterizes screen openings. It uses aluminum oxide grit on a Ro-Tap sieve shaker to determine conductance and provide a description of the openings in the screen.

•    API Standard Screen Labeling
The API standard screen labelling is done to ensure that the equipment is compliant to international standards. The regulatory body requires that the label applied to the screen be
–    Permanent
–    Visible
–    Legible
–    Adhere to established guidelines.

The API standards is a God-send for shaker screen end users.  Kosun has 24 years manufacturing experience in oilfiled driling mud separation and solid control system, and lucky is they offering shaker screens for sale recently, but only in several shale shaker screen sizes.

It has demystified specifications and streamlined the shaker screen market. Users are assured when they know that the equipment they are buying is ISO certified and meets international standards.

Welcome to contact us if you need any help.

Functions of Solids Control Equipment-Shale Shaker

Shaker Screen

Solid control is a method to separate solids that are mixed while drilling. The solid control technique is a five stage technique. The solid control equipment that are used are Shale Shaker, Vacuum degasser, desilter, desander and centrifuge.

A shale Shaker is used in the first step because it separates the biggest solids that are present in the mixture. Here when the mud mixture is passed through the Shaker Screen (A mesh that separates the solids), filtered mud is obtained on the other side, in a mud tank. The size of separation of the mixture depends on the size of mesh used in the Shaker Screen.
A shale shaker comprises of the following parts;
–    A feeder that is a type of pan into which the mixture is first fed.
–    Screen that separates the mixture.
–    A vibrator that is a device that gives vibratory force to the screen.

shaker screen
shaker screen

The two types of Shale Shakers are;
1) Shale shaker that works on the concept of Linear Motion: It is mainly used in oil and gas drilling. Its advantage is that it is fast and can handle heavy load.
2) Shale shaker that works on the concept of Balanced Elliptical motion: It has higher retention time than Linear Motion.

Functions of Shale Shaker:
–    Its main function is to remove maximum solids from the mixture. This will not only improve the efficiency of the drilling machine, but will also reduce the load on the subsequent equipment.
–    It minimizes the wastage that may be caused sometimes while separating the fluids from solids. This will save our precious natural resources.
–    It’s another function is to separate the mixture in such a way that the fluid that is recovered can be reused efficiently and its quality is maintained.
Some examples of Shale shakers are;
–    MONGOOSE PRO shale shaker that is equipped with dual motion technology and MD-2, Dual and triple Deck shale shaker that boasts of new innovative screen technology.

What Are Functions of The Drilling Fluids Shale Shaker?

Shale Shaker

Drilling fluids are used while drilling holes on the surface of the earth for oil, natural gas and even for water wells. The different types of drilling fluids that are used are water, water based muds (mixture of water and clay or other chemicals), oil or synthetic oil.

The advantages of using drilling fluids are;
– Due to the continuous use of machines for long time, the machine get heated. These fluids helps in keeping the drilling machine cool.
– As there is continuous contact between the drill pipes and the walls of the holes, heat may be generated due to friction. Drilling fluids, especially oil based fluids provides lubrication to the drill pipes.
– Keeps the machine clean.
– Maintains pressure on formation fluids (naturally occurring fluids).

shaker screen
shaker screen

This drilling fluids are poured inside the hole with different flow rate and pressure. These fluids then collect the cuttings of rocks from the hole and are then forced out of the hole by a pump. This mixture is then passed through a shale shaker.

A shale shaker is an equipment that removes large solids that are mixed with the drilling fluids, drilling waste, so that the fluids can be reused. These shale shakers not only improve the efficiency but also is very important from the cost cutting point of view. The basic parts of a shale shaker are the base of the shaker called Hopper, a feeder where the mixture of fluid and solid is collected, a screen and a vibrator.

Shale shaker is a vibrating equipment that uses a Shaker Screen (a mesh like structure supported on a frame) to separate the mixture. The vibratory motion may either be linear, elliptical or circular. The efficiency of a shale shaker also depends upon the vibration speed and the amplitude and frequency of the shale shaker.

The main functions of shale shaker is to make the drilling fluids reusable by separating the solids that are mixed with it.