The Common used Drilling Fluids Shale Shaker

Drilling Fluids Shale Shaker is a most popular equipment uses in drilling mud primary solids control system. According to different processing result and mud condition, the operator may choose the shale shakers with different vibration motions.

Drilling Fluids Shale Shaker
Drilling Fluids Shale Shaker

Usually, the common used drilling fluids shale shaker include linear motion shale shaker, balanced motion shale shaker, circle motion shale shaker. But the most common used is the linear motion shale shaker. The linear motion shale shaker uses two motors vibrate in-phase for separation. The electric vibrator and the electric equipment in the electric control system are imported explosion proof appliances. The screen area is big, the capacity high and the screening efficiency high.

The linear motion shale shaker track quickens the discard and improves screen efficiency. The basket can be adjusted to different angles tocope with different environments and drilling liquid conditions. The screen is durable and easy to install and maintain.

Drilling Fluids Shale Shaker is the fundamental mechanical screening machine in the solids control process. Our heavy duty linear motion shale shakers are able to working for all onshore & offshore drilling activities. After 30 month production, the 12 sets drilling fluid shale shaker were finished the production and inspection.

Drilling Fluids Shale Shakers are devices that remove drill cuttings from the drilling fluids while circulating and drilling. There are many different designs and research into the best design is constantly ongoing since solids control is vital in keeping.

Xi’an KOSUN Environmental Engineering Co., Ltd.

Tel.: +86 29 87304914

Email: sales2@adkosun.com

Contact person: Lily Wang

Online consulting:

http://www.kosun.com

http://www.kosuneco.com

http://www.kosunscreen.com

http://kosuncentrifuge.com

http://kosunshaker.com

http://kosun-service.com

http://hankoresources.com

http://www.cuttingsdryer.com

Linear Motion Shale Shaker Working Principle

Linear Motion Shale Shaker produce vibration by using inertial exciters. Linear shale shaker used  motor driven exciter, the exciter has two axes, each axis has an eccentric weight, and whirling to the opposite direction. It is also known as biaxial linear shale shaker, the two gears meshing to ensure synchronization. When two eccentric disks rotate, the centrifugal forces F generated by the two eccentric weights cancel each other out in the x-axis and add in the y-axis. As a result, a reciprocating excitation force is generated in the y-axis direction , So that the screen box in the y-axis direction of the reciprocating linear path vibration.

linear motion shale shaker
linear motion shale shaker

The surface angle of Linear Motion Shale Shaker is usually below 5 °, the screen surface vibration angle is generally 45 °, the screen surface in the exciter under the action of a straight reciprocating motion. Particles in the screen surface vibration under the projectile and fall, so that the material in the screen surface vibration of the process of continuous forward movement. Projection of the material and whereabouts of the screen surface has an impact, resulting in less than the sieve particles are separated by screening. Sieve screening efficiency and production capacity (capacity) are related to the screening of the angle of inclination, the vibration angle of the screen surface, the material’s ejection coefficient. In order to ensure high screening efficiency and large screen production volume, the appropriate Ky (ejection coefficient) value must be selected, which is the same as the method of selecting the Ky value by the vibration sieve.

KOSUN QZS series linear Motion shale shaker has the advantages of low energy consumption, high output, simple structure, easy maintenance, closed structure, no dust spill, automatic nesting, etc., It is more suitable for assembly line operations, and KOSUN QZS linear shale shaker can also be adjusted solid separation effect by AWD system.

Kosun- China Solids Control Leader&Drilling Waste Management Expert

Tel.: +86 29 87304914

Email: sales2@adkosun.com

Contact person: Lily Wang

Online consulting:

http://www.kosun.com

http://www.kosuneco.com

http://www.kosunscreen.com

http://kosuncentrifuge.com

http://kosunshaker.com

http://kosun-service.com

http://hankoresources.com

http://www.cuttingsdryer.com

High-frenquence shale shaker in China

The shale shaker is the first stage of solids control equipment in drilling purification system. It can remove cuttings above 75μm brought from the drilling well to leave the liquid with smaller particles into the tanks below, which will flow into next grade solids control equipment to be treated.

Shale Shaker manufacturers
Shale Shaker manufacturers

KOSUN patented shale shaker is an equipment with welded structure. Vibration motor & screen plate base are installed into screen basket with special parts. Screen basket is fixed on the adjustment beam. At each of the four vertexes of the screen basket there is a vibration damping spring, which can prevent the adjoining parts and devices from being affected by the vibration. There are several screen panels on screen basket, and they are fixed and adjusted by snap-on screw bolts and hooking tensioners so that the combined effect of horizontal and vertical supporting bars may provide enough strength for screens basket. And the panels appear in an arched shape, thus making the panels more easily tensioned and more intimately connected with the frames, blessing them with longer service life as well as increasing the processing efficiency of particles.

The Economy of Linear Motion Shale Shaker
KOSUN Linear Motion Shaker is especially effective while drilling top-hole sections where heavy and high-volume solids are usually encountered. In these intervals, shakers may generate powerful G-forces and its effective vibrating motion can quickly remove the dense solids from screens and particles from wells.

The Economy of  Elliptical Motion Shale Shaker
KOSUN Balanced Elliptical Motion Shaker has a remarkable advantage in treating high viscosity drilling fluid. Under this working condition, the optimized balanced elliptical motion can effectively remove viscous solids and eliminate larger particles in drilling fluid. Meanwhile, the relatively moderate vibration strength can effectively reduce the screen consumption.

BLACK RHINO Series Shale Shaker

KOSUN BLACK RHINO Series Shale Shaker is the first-stage solids control equipment in the drilling fluid solids phase control system, and separates a large amount of cuttings carried by mud from wellhead, facilitating mud to enter the second-stage separation equipment. The shale shaker can be used separately, or be combined by double or multiple ones, and our company can provide corresponding diversion manifold.

Black Rhino Shale Shaker
Black Rhino Shale Shaker

KOSUN BLACK RHINO Series Shale Shaker is a high frequency linear-motion vibrating screen machine, equipped with three screen panels and two vibrating motors, and offering a choice of manually adjusting screen frame angle while drilling (AWD). When KOSUN BLACK RHINO Series Shale Shaker works, the screen frame angle can be adjusted from -1° to +5° by dint of innovation of its structural design.

KOSUN BLACK RHINO Series Shale Shaker can separate drilling cuttings efficiently. Fix vibrating motors onto a high-strength supporting beam of screen frame, and position them on the screen bed, and the positioning in this way can make vibrating motors directly exert G-forces on screens. The isolation mounts can protect the bedframe from vibration effect of the screen frame. The screen bed humps slightly in favor of tensioning screens. This method of tensioning screens can enhance performance and service life of screens. Mud is fed to KOSUN BLACK RHINO Series Shale Shaker via the collection pan of desilter and desander or via the feeder.

Major components of KOSUN BLACK RHINO Series Shale Shaker include screen frame, vibrating motor, screen tensioning system, AWD, locking device, feeder, electrical system, etc. This manual will describe these components respectively.

Kosun- China Solids Control Leader&Drilling Waste Management Expert

Tel.: +86 29 87304914

Email: sales2@adkosun.com

Contact person: Lily Wang

Online consulting:

http://www.kosun.com

http://www.kosuneco.com

http://www.kosunscreen.com

http://kosuncentrifuge.com

http://kosunshaker.com

http://kosun-service.com

http://hankoresources.com

http://www.cuttingsdryer.com

Five-stage Solids Control Equipment-KOSUN

KOSUN is specialized in drilling mud solids control equipmentmanufacturing in China since 1992. We have rich experience in solids control system design.

Five-stage solids control equipment,including Shale Shaker,Vacuum Degasser,Desilter and Decanter Centrifuge,ensures clean mud recycling and mud can be reused.

Five-stage solids control equipment
Five-stage solids control equipment

SHALE SHAKER

Shale Shaker is used as the first stage equipment for drilling mud solids control equipment. It can remove 74μm or above size particle from mud.

Features & Benefits of Shale Shaker:

1.High G-force linear motion up to 7.4G
(adjustable according to work requirement).

2.Deck adjustment while drilling patented technique AWD
(adjust 0.5°/time,from -1°~5°)mechanical mode, to ensure safe operation.

3.Weir design feed inlet port, steady mud delivery,reducing abrasion for shaker screen.

4.Smaller size motor and lower position deck, making sure lighter participating vibration weight, getting bigger treatment capacity.

5.Splash proof cover for deck, keeping the machine cleaner.

6.Easy screen replacement with hook fixed design.

7.Link Bolts: SS304 Material.

8.Explosion Proof motor.

9.API Q1&ISO Certified Manufacturer.

VACUUM DEGASSER

Vacuum Degasser separates H2S and other gases. It is helpful for reducing cone part abrasion on desander and desilter during further handling.

Features & Benefits of  Vacuum Degasser:

1.Self-suction device.

2.High efficiency separating gas from drilling fluid.

3.Compact design, occupy smaller space.

4.Can be also used as mud agitator with big power.

5.Explosion Proof motor.

6.API Q1&ISO Certified Manufacturer.

DESANDER

KOSUN Desander is used for separating 45-74μm particle from mud.

Features & Benefits of Desander:

1.Clamp and replaceable cone design, flexible cone number for option
(1pc to 3pc,dia 10″ or 12″).

2.Good wear resistance for cone material with PU and high-chromium iron for option.

3.Smaller size motor and lower position deck, making sure lighter participating vibration weight, getting bigger treatment capacity.

4.Compact design, occupy smaller space.

5.Easy maintenance.

6.Explosion Proof motor.

7.API Q1&ISO Certified Manufacturer.

DESILTER

KOSUN Desilter is used as 4th stage equipment for drilling fluid solids control system.It separates 15-44μm particle.

Features & Benefits of  Desilter:

1.Clamp and replaceable cone design,flexible cone number for option(8pc, 10pc, 12pc, 16pc, 20pc, dia 4″ or 5″).

2.Longer work life for cone with 100% polyurethane(PU) material.

3.Smaller size motor and lower position deck, making sure lighter participating vibration weight, getting bigger treatment capacity.

4.Compact design, occupy smaller space.

5.Easy maintenance.

6.Explosion Proof motor.

7.API Q1&ISO Certified Manufacturer.

DECANTER CENTRIFUGE

KOSUN DC Series Decanter Centrifuge is used for separating tiny particle(dia≥2μm). The proportion and viscosity for the recycled mud can satisfy different mud handling requirement according to the drilling condition.

Features & Benefits of Decanter Centrifuge:

  1. High quality stainless steel material for cone and impeller part,guarantee a longer work life for the machine.
  2. Link Bolts: SS304 Material.
  3. Strict manufacturing technique, dynamic balance accuracy inspection has been done for all rotary parts separately.
  4. Rotary balance adjustment will be done after the assembling,guarantee safe work circumstance.
  5. Use Electronics & Electric component design for overcurrent protection, to ensure safe operation and easy maintenance.
  6. Easy for adjusting the mud treatment condition and water content of the solids according to the work request.
  7. Coating & Painting: (Kansai & Cosco)Japan Brand epoxy zinc-rich anticorrosive paint and heavy anticorrosive painting, heat treatment for the entire machine.
  8. All Motors are Explosion Proof.
  9. API&ISO Certified Manufacturer.

Kosun- China Solids Control Leader&Drilling Waste Management Expert

Tel.: +86 29 87304914

Email: sales2@adkosun.com

Contact person: Lily Wang

Online consulting:

http://www.kosun.com

http://www.kosuneco.com

http://www.kosunscreen.com

http://kosuncentrifuge.com

http://kosunshaker.com

http://kosun-service.com

http://hankoresources.com

http://www.cuttingsdryer.com

610 Pieces of KOSUN Shaker Screens Sold to Iran

As we all know, Shaker screen is the largest consumable wearing device for solids control equipment.A Cost-effective shaker screen can not only ensure the screening quality of drilling mud, but also can extend the trial life of shale shaker. Shale shaker screens consume a portion cost of drilling, so a cost-effective shaker screen is needed by many drilling contractors.

KOSUN developed a high-quality shaker screen through years of research and trial. Recently, KOSUN has produced a number of screens for the FLC2000 shale shaker. It has been tested by third parties and fully compliance with international standards. 610 Pieces of KOSUN Shaker Screens are ready to delivery to Iran.

shaker screen
shaker screen

KOSUN has been the leading China OEM supplier of quality, high performance screening surfaces for over 20 years. Our entry into manufacturing screens for kinds of shakers has come at the request of numerous operators who desire to improve the performance of their shakers by taking advantage of Kosun’s screen manufacturing technology. KOSUN now has screens available for kinds of internationally renowned shale shakers.

Features and Benefits of KOSUN Shaker Screen:

-Available for Derrick, Brandt, Swaco and KEM-TRON brand shakers.

-API RP 13C compliant

-Long life stainless steel screen cloth

-Triple screen layers

-Bonded to perforated panel

-Quick and easy to repair

-Consistently manufactured, rugged construction

-Mature technology, competitive price

-Ability to handle high flow rates

-Cut point integrity

-Longer screen life

-Minimize nearsize particle blinding

KOSUN is a large-scale enterprise specializing in the production of solids control equipment and solid-liquid separation equipment. After decades of rapid development, KOSUN has developed into a well-known solids control equipment manufacturer at home and abroad. (Editor:Kosun Lily.Wang)

Kosun- China Solids Control Leader&Drilling Waste Management Expert

Tel.: +86 29 87304914

 

Email: sales2@adkosun.com

Contact person: Lily Wang

Online consulting:

http://www.kosun.com

http://www.kosuneco.com

Features and Advantages of drying Shaker

KOSUN Drying Shaker,dryer Shaker is used to recover the mud from drilling cuttings,so as to reduce the liquid/oil content drilling cuttings to as low as about 10%(w/w) and recover part of the drilling mud,so that the drilling cost can be reduced and the drilling waste volume can be cut down,for the purpose of reducing environmental pollution.The Hi-G Drying Shaker,dryer Shaker suitable for both of WBM and OBM.

drying shaker
drying shaker

Features of Drying Shaker, dryer Shaker:

  1. High G-force vibration intensity (adjustable as per working conditions);
  2. Make drilling cuttings more dryer;
  3. Weir type feed box is more applicable to on-site process;
  4. Fast drilling cuttings conveying speed and high handling capacity;
  5. Screen frame tilt angle can be adjusted from -1° to 5°;
  6. Rapid screen tensioning system ensures easy screen replacement.
dryer shaker
dryer shaker

Advantages of Drying Shaker, dryer Shaker:

-Low maintenance dryer reduces operational costs.

-Wedgelok system allows for quick screen changes.

-Centrifugal pump and spray bar unit built into the fluid recovery tank.

-Single shaker unit is mounted in a four sided shale bin.

-Dual Shaker unit is skid mounted for easy, cost effective transport.

-Includes an auto-pump feature to prevent potential spills.

KOSUN’s solids control and waste management solutions can provide a closed-loop, zero discharge system to meet all your needs when it comes to location, budget, safety and environmental requirements. KOSUN offers premium linear motion drying shaker to ensure a fast and efficient turnaround time on your fluid recovery process. The linear motion drying shakers are a multi-functional drilling fluid cleaner that is equipped to handle varying drilling fluid viscosities and remove solids from your drilling fluid. It is designed with a high g-force and pretensioned screens to optimize the flow of drilling fluids. It provides a cleaner reclaimed fluid that can be utilized back into the drilling fluid program.

Oilfield Solids Control equipment manufacturer

KOSUN Solids Control manufacture equipment for Oilfield Solids Control ,Oil Gas drilling mud solids control system,HDD(Horizontal Directional Drilling) mud reycling System,mining and industrial slurry sepration.KOSUN Solids Control system are wildly used for both onshore and offshore oilfield drilling rig,HDD drilling rig. Shale Shaker, Mud Cleaner ,Desander ,Desilter, Centrifuge, Agitator, Mixing Hoppers, Flare Igniter, Mud Tanks, Pumps, Degassers for sale.

Oilfield Solids Control
Oilfield Solids Control

In the oilfield drilling industry, drilled solids within the drilling fluid must be removed in order to allow re-use of the drilling fluid. Efficient removal of these drilled solids results in considerable cost savings to energy companies through proper Oilfield Solids Control, reducing the treatment cost of drilling fluid, as well as protecting against catastrophic downhole tool damage and failures.

KOSUN Industries centrifuge is designed to remove the drilled solids from the drilling fluid, which allow for:

-Increased penetration rates

-Minimal drilled solids concentration

-Substantial cost savings through reduced drilling fluid maintenance, disposal costs and downhole tool protection.

-Separation of environmental and oilfield drilling fluids allowing for less environmental impact.

KOSUN has the experience that is required to design custom tailored strip sites for various applications.We understand that each application is unique and has different variables. By doing an engineering design we are able to identify target process rates, fluid parameters into and out of the site, surface equipment size restraints and deliver our clients with custom packages to suit their specific needs.

For more information about Oilfield Solids Control,oilfield solids control equipment,please contact us.

3 Phase Decanter Centrifuge Manufacturer-Kosun

As a solids control equipment decanter centrifuge manufacturer, KOSUN supply other solids control equipment for sale, including shale shaker, shale shaker screen, desander, desilter, vacuum degasser, 3 Phase decanter centrifuge , centrifugal pump, submersible slurry pump, shear pump, mud agitator, mud gun, drilling fluid mud cleaner, decanter centrifuge, mud tank, diesel tank, water tank, complete solids control system, etc.

Kosun 3 Phase Decanter Centrifuge Typical Applications:Oil sludge treatment, animal/plant fat & oil extraction, starch & vital gluten separation, fish oil, albumen and fish meal separation in fish oil field.

3 Phase Decanter Centrifuge can be used in following cleaning, solid remove and impurity remove 3 phase separation field: tar, pesticide, oil filed recovered oil, used oil, waste oil & fat from restaurant, palm oil, oil tank cleaning, oil refining sludge, oil station cleaning sludge, olive oil, orange oil, gas floating sludge, food waste sludge.

3 Phase Decanter Centrifuge Operation Principle:

Similar with 2 phase decanter centrifuge operation principle, under the centrifugal force the feeding material can be divided into three relative stable layers. From the bowl inside wall there will be solids phase layer, heavy liquid phase and light liquid phase.

The solids phase layer is pushed to bowl small-end part by conveyor and discharged from solid outlet. The heavy liquid phase and light liquid phase are delivered to bowl big-end part and discharged separately from two different outlets.

It can reach three-phase separation.

Separation Type:

Solid -liquid –liquid

Liquid -liquid-solid

Liquid-solid-liquid

Kosun solids control undertakes equipment selection, design and manufacturing according to material data and actual demands of users. We warmly welcome users to visit our Company for field investigation, technical exchange and long-term cooperation.

What’s the Solid Control System consist of?

Kosun as the professional solid control system manufacturer, we have our own understanding about this system.In Kosun’s words, solid control system is also called drilling fluids purification system, primarily applied for solids control and solid-fluid separation in drilling fluids so that the drilling mud might be recycled. Consisted of 3-7 module composite tanks and configured with 4 phases of purification equipment, it is fit for 2000-7000 meter oil drilling processes. The whole system is innovative with the bottoms of its purification tanks made to be conical and its edges equipped with mud agitating system to prevent solids from depositing.

What’s the  Solid Control System consist of?

solid control system

The first main equipment for solid control system should be the vacuum degasser,We could analytics from the function of vacuum degasser. Generally speaking, horizontal vacuum degasser will be used to separate the gas from the drilling solids. What’s the reason to do like that? Because we should do everything to prevent any dangerous elements in oil & gas drilling fields. That’s why we should put the vacuum degasser as the first role.

The second one should be mud cleaner. KOSUN MD Series Mud Cleaner is the second stage separation equipment for drilling fluids, which deals with the mud being treated by the first grade separation equipment. The barite will be recovered and cuttings which are bigger than barite will be removed. Then the barite in the underflow will flow into circulation tanks through the screens when the weighted mud passes while the particles that are bigger than mesh will be removed.

The third equipment, we think it should be shale shaker (with necessary steel frame shaker screen). Actually, after the drilling solids have been transported and fed into vacuum degasser and mud cleaner, the third step is going with shale shaker. Commonly, we still need to be transported the solids onto the shale shaker, or we could say onto the surface of shaker screen. The equipment of transporting we should use is centrifugal sand pump or screw pump; and we may use shear pump to cut the drilling solids into small one if they are in big size. With the different design of the shaker screen’s mesh, we could get the drilling solids separated in different sizes.

The fourth equipment should be the decanter centrifuge. KOSUN DC Series Decanter Centrifuge is used to separate suspended solids ≥2μm in diameter and treat the drilling mud and fluids. It is especially effective when used in oilfield service industry, industrial service industry and especially in environmentally sensitive areas. This type of centrifuge is high in recovery rate, effective in solids control and remarkable in the reduction of cost spent on drilling mud resupplying and management.

Of course, the whole equipment must be mounted on the top of drilling mud tank, which is a kind of basic equipment for both solid control system and drilling waste management (vertical cutting dryer is the core equipment for this system), but it is a kind of powerful equipment.