Functions of Solids Control Equipment-Shale Shaker

Shaker Screen

Solid control is a method to separate solids that are mixed while drilling. The solid control technique is a five stage technique. The solid control equipment that are used are Shale Shaker, Vacuum degasser, desilter, desander and centrifuge.

A shale Shaker is used in the first step because it separates the biggest solids that are present in the mixture. Here when the mud mixture is passed through the Shaker Screen (A mesh that separates the solids), filtered mud is obtained on the other side, in a mud tank. The size of separation of the mixture depends on the size of mesh used in the Shaker Screen.
A shale shaker comprises of the following parts;
–    A feeder that is a type of pan into which the mixture is first fed.
–    Screen that separates the mixture.
–    A vibrator that is a device that gives vibratory force to the screen.

shaker screen
shaker screen

The two types of Shale Shakers are;
1) Shale shaker that works on the concept of Linear Motion: It is mainly used in oil and gas drilling. Its advantage is that it is fast and can handle heavy load.
2) Shale shaker that works on the concept of Balanced Elliptical motion: It has higher retention time than Linear Motion.

Functions of Shale Shaker:
–    Its main function is to remove maximum solids from the mixture. This will not only improve the efficiency of the drilling machine, but will also reduce the load on the subsequent equipment.
–    It minimizes the wastage that may be caused sometimes while separating the fluids from solids. This will save our precious natural resources.
–    It’s another function is to separate the mixture in such a way that the fluid that is recovered can be reused efficiently and its quality is maintained.
Some examples of Shale shakers are;
–    MONGOOSE PRO shale shaker that is equipped with dual motion technology and MD-2, Dual and triple Deck shale shaker that boasts of new innovative screen technology.

What Are Functions of The Drilling Fluids Shale Shaker?

Shale Shaker

Drilling fluids are used while drilling holes on the surface of the earth for oil, natural gas and even for water wells. The different types of drilling fluids that are used are water, water based muds (mixture of water and clay or other chemicals), oil or synthetic oil.

The advantages of using drilling fluids are;
– Due to the continuous use of machines for long time, the machine get heated. These fluids helps in keeping the drilling machine cool.
– As there is continuous contact between the drill pipes and the walls of the holes, heat may be generated due to friction. Drilling fluids, especially oil based fluids provides lubrication to the drill pipes.
– Keeps the machine clean.
– Maintains pressure on formation fluids (naturally occurring fluids).

shaker screen
shaker screen

This drilling fluids are poured inside the hole with different flow rate and pressure. These fluids then collect the cuttings of rocks from the hole and are then forced out of the hole by a pump. This mixture is then passed through a shale shaker.

A shale shaker is an equipment that removes large solids that are mixed with the drilling fluids, drilling waste, so that the fluids can be reused. These shale shakers not only improve the efficiency but also is very important from the cost cutting point of view. The basic parts of a shale shaker are the base of the shaker called Hopper, a feeder where the mixture of fluid and solid is collected, a screen and a vibrator.

Shale shaker is a vibrating equipment that uses a Shaker Screen (a mesh like structure supported on a frame) to separate the mixture. The vibratory motion may either be linear, elliptical or circular. The efficiency of a shale shaker also depends upon the vibration speed and the amplitude and frequency of the shale shaker.

The main functions of shale shaker is to make the drilling fluids reusable by separating the solids that are mixed with it.